Property Optimization of Mould Flux for the Surface Quality Problems of ML08Al Billet
-
摘要: 某钢厂生产的ML08Al小方坯铸坯表面缺陷主要表现为角部钩状振痕和表面凹陷。现行保护渣成分和理化性能分析结果表明,渣中Fe2O3含量较高,导致保护渣保温能力下降、液渣层减薄;保护渣熔点较高,且出现分熔现象,影响了熔渣熔化的均匀性,易结渣圈;保护渣不易结晶,恶化了ML08Al钢初始凝固时的均匀传热。针对铸坯出现的表面质量问题,明确了保护渣理化性能优化方向和思路,并结合结晶器内钢水凝固热力耦合模型的分析结果,提出适宜的保护渣熔点、黏度、熔速及碱度。实际生产表明,使用优化后的保护渣,铸坯表面质量得到明显改善。Abstract: The surface defects of ML08Al billet produced by a Chinese steel plant were dominated by angle hook type of oscillation mark and surface concave. Through the analysis of composition and physicochemical properties of the used mould flux,it was found out that the high level of Fe2O3 in mould flux would reduce the heat retention,and the liquid slag layer would be thinner. The higher melting point and the fractional melting phenomenon of the mould flux influenced the melting homogeneity of the slag,and the slag-ring readily formed. The mould flux was not easy to form crystallization,this would deteriorate the uniform heat transform for ML08AL initial solidification in the mould. In this research,based on the quality problem of the casting billet,the requirements for physicochemical properties of the mould flux had been fixed. Combining with the calculation of the molten steel solidification in mold via thermal coupling model,the mould flux had been modified in terms of melting point,viscosity,melting rate and alkalinity of the mould flux. The surface quality of the casting billet had been improved significantly by using the optimized mould flux.
-
Key words:
- continuou casting /
- ML08Al /
- mould flux /
- surface concave /
- angle hook type of oscillation mark
点击查看大图
计量
- 文章访问数: 21
- HTML全文浏览量: 10
- PDF下载量: 1
- 被引次数: 0