2019 Vol. 40, No. 5

Separating and Extracting of Vanadium and Titanium
Preparation and Consolidation Technology of Vanadium Slag Pellets
Guo Jike, Fu Zibi, Ye Lu, Jiang Lin
2019, 40(5): 1-7. doi: 10.7513/j.issn.1004-7638.2019.05.001
Abstract(34) PDF(2)
Abstract:
In order to solve the production problem of poor performances of vanadium slag pellets during the process of sodium salt roasting and hot water leaching of vanadium slag pellets,the technology of pelletizing and drying for vanadium slag fine powder was studied.The laboratorial and industrial test results show that the pellets could meet the technical requirements of sodium salt roasting at the following conditions:solution containing binder A as the additive for pelletizing,85~95℃ of reaction temperature for 3~4 h,more than 80% of particles below 124 μm for vanadium slag fine powder,10~15 min of wet mix,1.5~2.0 t/h of feed rate,6%~8% of moisture for wet pellets,ladder drying system(100~150℃ for 20 min,250~300℃ for 20 min),less than 0.50% of moisture and 45~60 N/piece of compressive strength for dried pellets.
Desilication from Alkali Leaching Solution Containing Vanadium and Preparation of High Purity Vanadium Pentoxide
Liu Bo
2019, 40(5): 8-15,36. doi: 10.7513/j.issn.1004-7638.2019.05.002
Abstract(45) PDF(3)
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Using the alkaline leaching solution containing vanadium produced by a factory in Panzhihua as the raw material,the main impurities and the removal of silicon in the alkaline leaching solution were analyzed,and the influences of desilication agent species,dosage of desilication agent,pH of leaching solution,reaction temperature,reaction time and standing time on the desilication were studied.The results show that with Al2(SO4)3·18 H2O as the desilication agent at n(Al):n(Si)=0.7,10.5 of pH for leaching solution,30℃ of reaction temperature for 2 h and 16 h of standing time,the removal rate of silicon in the leaching solution is more than 97% coupled with less than 2% of vanadium loss rate.Furthermore,the Al content in vanadium solution after silicon removal is less than 0.005 g/L.The method can remove silicon effectively without additional impurities introduced into the solution,and the precipitates are easy to be settled and filtered.Vanadium pentoxide can be prepared from the leaching solution after removing silicon by acid precipitation of vanadium-redissolution-alkaline precipitation of vanadium,in which the content of silicon and aluminum is less than 0.002% and the purity is higher than 99.9%,exceeding the quality requirements of 99.0% grade V2O5 in the standard(YB/T 5304-2011).
Effects of Vanadium Concentration and Sulfuric Acid Concentration on the Electrochemical Properties of Negative Electrolyte for Vanadium Redox Flow Battery
Han Huiguo
2019, 40(5): 16-22,43. doi: 10.7513/j.issn.1004-7638.2019.05.003
Abstract(32) PDF(2)
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In order to improve the electrochemical activity and energy density of negative electrolyte of vanadium redox flow battery,the viscosity,conductivity and electrochemical performances of the negative electrolytes at different compositions were investigated.The results show that the vanadium concentration and sulfuric acid concentration affect the viscosity,conductivity and electrochemical activity of the negative electrolyte by changing the hydrogen ions concentration and aggregation state of vanadium ions.The viscosity of the negative electrolyte increases with increase of the vanadium concentration and sulfuric acid concentration,and the conductivity increases with increase of the sulfuric acid concentration but decreases with increase of vanadium concentration.Appropriate sulfuric acid concentration can improve the electrochemical activity of the electrolyte,while increasing the vanadium concentration restrains the mass transfer and charge transfer processes for the negative electrolyte.When the vanadium concentration is 2.0 mol/L and sulfuric acid concentration is 2.0 mol/L,the electrolyte shows the best electrochemical activity and reversibility,with the mass transfer rate of(1.39~2.25)×10-7 cm2/s and the charge transfer rate of 1.74×10-5 cm/s.
Preparation and Study of Heavy Metal Ion Doped TiO2 Photocatalyst Powder
Zhou Shijie, Qiu Kehui, Gong Yanli, Li Junfeng, Zhang Peicong, Zhang Wentao, Long Jianping
2019, 40(5): 23-26. doi: 10.7513/j.issn.1004-7638.2019.05.004
Abstract(21) PDF(1)
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TiO2 powder was prepared by sol-gel method using butyl titanate(C16H36O4Ti4) as the titanium source and anhydrous ethanol(C2H6O) as the organic solvent respectively,and then the obtained TiO2 was doped with copper and silver.The products were characterized by scanning electron microscopy(SEM) and X-ray diffraction(XRD).The effect of dopant dosage on the crystal form of TiO2 was analyzed.The degradation of methylene blue by the synthesized Cu/TiO2 and Ag/TiO2 photocatalysts was investigated under UV irradiation(365 nm),and the effect of dopant concentration on the photocatalytic activity of TiO2 was also analyzed.
Effects of Carbon Content and Nitrogen Pressure on Synthesis of Ti2Al(C, N)
Xian Yong, Luo Chuandong, Chen Deping, Ding Yichao, Wang Jing
2019, 40(5): 27-30. doi: 10.7513/j.issn.1004-7638.2019.05.005
Abstract(20) PDF(1)
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Ti2Al(C,N)was synthesized by hot pressing sintering under different carbon content and nitrogen pressure.The phase was analyzed by X-ray diffraction(XRD).The three-point bending strength was tested and the fracture morphology was analyzed by scanning electron microscopy(SEM).The results showed that the carbon content had no significant effect on the formation of pure Ti2Al(C,N)phase,and a high nitrogen pressure was beneficial to the synthesis of pure Ti2Al(C,N)but not conducive to the densification of samples.Density,crystallographic development and impurity phases affect the strength of the specimens.Ti2Al(C,N)/TiAl composite under 40 kPa of nitrogen pressure was obtained at the ratio of actual carbon content to theoretical carbon content of 0.6.The bending strength of the composite was the highest,reaching 330 MPa.
Preliminary Study of Preparing Macroporous Titanium Dioxide Material from Panzhihua Ilmenite
Zhang Jianbo
2019, 40(5): 31-36. doi: 10.7513/j.issn.1004-7638.2019.05.006
Abstract(22) PDF(2)
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Macroporous TiO2,with the pore size higher than 50 nm,is an important material.This paper proposed and preliminarily studied a method for preparing macroporous titanium dioxide(rutile) from Panzhihua ilmenite by two steps of thermal pretreatment-hydrochloric acid leaching.The results show that both the two processes,weak oxidation(at 600~750℃)-atmospheric hydrochloric acid leaching and the oxidation at low and moderate temperature(such as 800℃)-weak reduction at low temperature(such as 600℃)-atmospheric hydrochloric acid leaching,can be used to prepare macroporous TiO2 with micrometer and submicron pores from Panzhihua ilmenite.The sizes of the TiO2 crystals and pores can be regulated by changing the temperature or time of roasting oxidation.When the oxidation temperature is higher or the oxidation time is longer,the sizes of the TiO2 crystals and pores for the obtained macroporous TiO2 are bigger.However,the TiO2 prepared by the methods usually contains some impurities of oxides for Si,Fe,etc.The macroporous TiO2 prepared by the oxidation at low and moderate temperature-weak reduction at low temperature-atmospheric hydrochloric acid leaching contains much fewer impurities.
Application of Vanadium and Titanium
Welding and Heat Treatment Procedures Research of New Titanium Alloy Ti-3Al-2Mo-2Zr(TA24)
Du Yongqin, Zhu Jinfei, Zhang Jianxiang, Wang Niwen
2019, 40(5): 37-43. doi: 10.7513/j.issn.1004-7638.2019.05.007
Abstract(47) PDF(4)
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Based on the chemical compositions,microstructure and mechanical properties of new titanium-alloy Ti-3Al-2Mo-2Zr(TA24),the properties at typical high temperatures of the alloy were investigated.The test plates of the alloy were welded by GTAW,and the postweld heat treatment was carried out at specified temperatures after the nondestructive testing for the welding points.Then,the samples were prepared for mechanical properties and metallographical analyses,aiming at investigating the welding performances and the variations of joint properties at different postweld heat treatment temperatures for the new titanium alloy.The results show that the new alloy has well welding and high temperature resistant performances,and a favorable postweld heat treatment temperature ranging from 650℃ to 750℃ can be determined for the new alloy.
Effect of VC on Microstructure and Mechanical Properties of TiC-based Cermets
Chen Min, Zhang Xuefeng
2019, 40(5): 44-49. doi: 10.7513/j.issn.1004-7638.2019.05.008
Abstract(39) PDF(1)
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The effect of VC addition amount on the microstructure and mechanical properties of the TiC-based cermet at different temperatures was investigated using BSE,EDS,XRD and density,hardness,bending strength tests.The results show that the core and rim phases in the TiC-based cermet have the same crystal structure.With increase in VC addition,grey rims in the cermet tend to be coarse,and the trend becomes more obvious at higher sintering temperatures.The best comprehensive properties of the TiC-based cermet can be obtained at 1 340℃ of sintering temperature with 4% of VC added.
Effect of Titanium Hydride Content on Near-alpha Multicomponent High Temperature Titanium Alloy
Zhu Yuling, Yang Shaoli, Ma Lan, Piao Rongxun
2019, 40(5): 50-54. doi: 10.7513/j.issn.1004-7638.2019.05.009
Abstract(35) PDF(1)
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Near-alpha multicomponent high temperature titanium alloy was prepared through powder metallurgy using titanium hydride and titanium powder as the main raw materials,and the effect of titanium hydride content on the microstructure and mechanical properties of the alloy was investigated.The results show that with the increase of titanium hydride content,oxygen content in the alloy decreases gradually,and the density of the alloy gradually increases reaching 95.45%.With the increase of titanium hydride content,both of the mechanical properties and hardness of the alloy increase,having the tensile strength and hardness reached to 460.1 MPa and 298.4 HV,respectively.With the increase of titanium hydride content,the alloy changes from equiaxed structure to strip-like basket structure,accompanying the increase of strip-like alpha phase and the solubility of Al element in alpha phase,as well as the gradual decrease of porosity in the samples.It indicates that the properties of near-alpha multicomponent high temperature titanium alloy prepared from titanium hydride powder can be significantly improved.
Study on Thermal Insulation Properties of Nano-VO2 Modified Plexi Glass
Tang Lu, Huang Wanxia, Wen Hao, Zhou Li
2019, 40(5): 55-60. doi: 10.7513/j.issn.1004-7638.2019.05.010
Abstract(25) PDF(3)
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In this paper,the plexi glass with infrared intelligent heat insulation was prepared respectively at low and high temperature polymerization conditions,via adding nano-vanadium dioxide slurry obtained from nano-vanadium dioxide powder into the prepolymerof methyl methacrylate.The plexi glass with infrared intelligent heat insulation was characterized by scanning electron microscopy,optical and thermal insulation performances tests.The effects of morphology of nano-vanadium dioxide powder and addition amount of nano-vanadium dioxide slurry on the optical and infrared thermal insulation properties of the polymethyl methacrylate were investigated.The results show that with addition of 10% nano-vanadium dioxide slurry prepared from spherical nano-vanadium dioxide powder having a particle size of 50 nm,the obtained plexi glass has the best properties with a visible lighttransmittance of 40%,infrared and ultraviolet blocking rate of 85% and 99%,respectively.
Microstructure and Properties of New Automobile Magnesium Alloy Modified by Vanadium and Titanium
Zhuang Yanxia, Li Ning
2019, 40(5): 61-65. doi: 10.7513/j.issn.1004-7638.2019.05.011
Abstract(12) PDF(1)
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In order to optimize the quality and properties of Mg-8Al-0.6Zn alloy for automobile,vanadium-titanium modification of Mg-8Al-0.6Zn-xV-0.5Ti(x=0,0.1,0.5,0.8) specimens was carried out,and the microstructure and mechanical properties of specimens with different vanadium content were tested and analyzed.The results show that with the increase of vanadium addition,the average grain size of the alloy decreases gradually,and the structure becomes dense and uniform with the strength increasing gradually.At 0.8% of the vanadium content,the average grain size of the alloy is the smallest at 16 μm with the tensile strength and yield strength of the alloy reaching to maximum of 289 MPa and 243 MPa respectively,and the elongation after fracture is 8.7%.Therefore,proper addition of vanadium is beneficial to improve the comprehensive properties of Mg-8Al-0.6Zn-xV-0.5Ti alloy for automobile.
Extrusion Process Optimization of Vanadium-bearing Aluminium Alloy for Mechanical Shell
Wang Jinghui, Shang Lifeng, Zhao Liqiang
2019, 40(5): 66-70. doi: 10.7513/j.issn.1004-7638.2019.05.012
Abstract(12) PDF(1)
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In this paper,new vanadium-bearing aluminum alloy 6061-0.8 V specimens for mechanical shell were extruded at different extrusion speeds and temperatures,and the mechanical properties were tested and analyzed.The results show that when extrusion speed is increased from 2 m/min to 4.5 m/min and the extrusion temperature is increased from 375℃ to 475℃,the tensile and yield strength of 6061-0.8 V alloy firstly increases and then decreases,and the change of total elongation is very small..When the extrusion speed is increased from 2 m/min to 4.5 m/min,the tensile strength and yield strength increase by 18 MPa and 16 MPa,respectively. When the extrusion temperature increases from 375℃ to 425℃,the tensile strength and yield strength of 425 increase by 20 MPa and 24 MPa respectively.The optimum extrusion parameters for 6061-0.8 V aluminum alloy for mechanical shell are extrusion speed of 3.5 m/min and extrusion temperature of 425℃.
Resources Environment and Energy Saving
Effect of Gas Quenching Behavior of Modified Steel Slag on Digestion of f-CaO
Guo Chen, Zhang Wei, Wang Hui, Xing Hongwei
2019, 40(5): 71-77. doi: 10.7513/j.issn.1004-7638.2019.05.013
Abstract(19) PDF(1)
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In this paper blast furnace slag with different content(0%,15%,25%,35%) was selected to carry out quenching and tempering reconstruction on steel slag,and then high-temperature gas quenching had been performed.Influence of gas quenching behavior on the elimination of f-CaO by reconstructed slag had been investigated.The results show that gas quenching is beneficial to the digestion of f-CaO in steel slag.The smaller particle size of steel slag can achieve better the digestion efficiency.XRD and mineral phase analysis show that after gas quenching the mineral phase composition of steel slag is composed of glass phase,RO phase,dicalcium silicate,periclase and so on.
Effect of Fe(OH)3 on the Mechanical Properties of Titanium Gypsum by Gypsum Enhancer
Yang He, Chen Wei
2019, 40(5): 78-83. doi: 10.7513/j.issn.1004-7638.2019.05.014
Abstract(19) PDF(1)
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In this paper the effect of Fe(OH)3 on the improvement of mechanical properties of titanium gypsum through addition gypsum enhancer had been investigated.The experimental results indicate that the effect of gypsum enhancer on improving the mechanical properties of titanium gypsum is significantly reduced with the increasing ratio of Fe(OH)3.Hence,in order to reduce Fe(OH)3 content,part of titanium gypsum is replaced with relatively pure desulfurized gypsum without Fe(OH)3.It is seen that the mechanical properties of titanium gypsum are improved greatly with the increasing ratio of the new gypsum enhancer.The optimized gypsum enhancer content ranges 0.07%~0.11%.When the gypsum enhancer content reached 0.09%,the flexural strength and compressive strength of titanium gypsum after 2 h curing will increase 18% and 25% respectively,compared with those of without addition of gypsum enhancer.These strength meet the requirements for grade 1.6 of "Building Gypsum"(GB/T 9776-2008).
Microwave Combined Modified Activated Carbon for Treatment of Flue Gas Desulfurization Efficiency of Different Concentrations of SO2
Shi Yan, Kong Zheng, Hu Changqing, Zhao Ying, Wang Shuai, Zhao Xin
2019, 40(5): 84-88. doi: 10.7513/j.issn.1004-7638.2019.05.015
Abstract(15) PDF(1)
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Activated carbon was used as the research object,and the simulated flue gas with different concentrations of SO2 was processed by microwave irradiation.Through varying microwave heating temperature,heating time,activated carbon quality,flue gas flow rate and SO2 concentration,the factors influencing desulfurization efficiency of simulated flue gas with different SO2 concentration by activated carbon combined with microwave had been investigated The results show that increasing the microwave temperature will increase the desulfurization efficiency.When the temperature is 800℃,the desulfurization efficiency will reach 72%.Prolonging the heating time will help to improve the desulfurization efficiency.When the heating time is 6 min,the desulfurization efficiency will reach 69%.Further prolonging heating time do not result in significant improvement in desulfurization.Increasing the quality of activated carbon is beneficial to the improvement of desulfurization efficiency.When the activated carbon used is 50 g,the desulfurization efficiency reaches a maximum of 76.45%.Increasing the flue gas flow rate will reduce the desulfurization efficiency of activated carbon,and the flue gas flow rate of 0.3 L achieves the maximum desulfurization efficiency of 81.05%.Increasing the SO2 concentration will reduce the desulfurization efficiency.When the SO2 concentration is 400×10-6,the desulfurization efficiency is 84%.
Effect of MgO/Al2O3 on Crystallization Behavior of Molten Modified Slag in Preparation Process of Blast Furnace Slag Based Cotton
Yao Jianxin, Bian Miaolian, Du Peipei
2019, 40(5): 89-94,103. doi: 10.7513/j.issn.1004-7638.2019.05.016
Abstract(17) PDF(1)
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In order to explore the effect of MgO/Al2O3 ratio on crystallization behavior of molten modified slag in the preparation progress of blast-furnace-slag-based slag fiber,theoretical crystallization temperature and species and contents of precipitated phases at different values of MgO/Al2O3 ratio in cooling process of modified slag were simulated by FactSage thermodynamic software.Ballast furnace slag with different values of MgO/Al2O3 ratio was prepared using chemical pure agents under laboratory conditions and crystallization behavior of molten modified slag with different values of MgO/Al2O3 ratio was analyzed by XRD and SEM.The results indicated that crystallization phenomenon occurred in modified slag with various MgO/Al2O3 ratio and the precipitated phases are mainly composed of akermanite(2CaO·MgO·2SiO2) and gehlenite(2CaO·Al2O3·SiO2).Theoretical crystallization temperatures of different precipitated phases and modified slag change regularly with the change of the value of MgO/Al2O3 ratio.When the value of MgO/Al2O3 ratio is 0.6,crystallization temperature of molten slag is the lowest at 1 406.83℃,at which activation energy of crystallization is at maximum value and the complete system is the most stable.
Ferrous Metallurgy and Materials
Research on the Carbothermic Reduction Kinetic of Oolitic Hematite with Graphite at 1 173~1 473 K
Chen Wen, Lei Ying, He Siqi, Liao Zhenhong, Wang Xuesong
2019, 40(5): 95-103. doi: 10.7513/j.issn.1004-7638.2019.05.017
Abstract(14) PDF(1)
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The carbothermic reduction kinetics of oolitic hematite with graphite was investigated at temperature of 1 173~1 373 K by using thermogravimetric method.The effects of temperature on reduction degree and reaction rate were studied.The reduction reactions were fitted to several solid-state reaction mechanisms.The reaction restrictive mechanisms at different stage were analyzed.The phase composition,morphology and elementary composition of reduced samples were characterized by using XRD,SEM and EDX techniques.The research results show that the reduction degree and reaction rate increase with the increased temperature,and the reaction rates firstly increase and then decrease with the increase of reduction degree.At 1 173~1 273 K and 1 273~1 373 K,the carbothermic reductions are well fit to the interface chemical reaction model of 1-(1-α)1/3 and the Jander model of [1-(1-α)1/3]2,respectively.The corresponding activation energies are 60.657 and 301.662 kJ/mol respectively.The measured phase composition and microstructure for reduced samples are well consistent with those of reaction kinetic mechanism analysis.
Study on Indirect Reduction Law in Carbothermal Reduction Process for Iron Oxide
Guo Peimin, Zhao Pei, Kong Lingbing, Wang Lei
2019, 40(5): 104-109. doi: 10.7513/j.issn.1004-7638.2019.05.018
Abstract(24) PDF(1)
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In order to study the law of indirect reduction in the process of carbothermal reduction,experiments were carried out on a 20 kg/h pushing boat heating furnace.The changes of gas composition in the process were recorded by on-line gas analyzer,and composition of reduced samples was measured.The influence of coal type,particle size of pulverized coal and preparation method of iron concentrate on indirect reduction reaction was discussed.Finally,the source and quantitative relationship of indirect reduction process were analyzed theoretically.The results show that indirect reduction mainly comes from the chemical reaction between iron oxide and CO produced by direct carbothermal reduction process.During the step reduction process,some volatiles of coal are involved in the reaction,leading to the proportion of CO2/(CO+CO2) in the stable gas more than 20%.In a certain range,the smaller size of iron ore concentrate powder achieve better the reduction effect.
Study on Melting Carburization Behavior of Flash Ironmaking
Zhang Liangliang, Dai Xi
2019, 40(5): 110-119. doi: 10.7513/j.issn.1004-7638.2019.05.019
Abstract(52) PDF(4)
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The final carbon content of the molten iron is saturated during the traditional blast furnace smelting process.However,the reaction in the flash furnace occurs at the stage of material floating and the carburizing effect of the solid charge and the molten iron in the blast furnace cannot occur without the compression of the solid material column,thus the final carbon content of molten iron is unknown.In order to obtain the final carbon content during flash inromaking,carburizing reaction at the bottom of the molten pool in flash ironmaking was studied.Firstly,the theoretical study of the iron-carbon phase diagram was investigated.The effect of reaction time,coke particle size,coke bed height and weight loss rate of the raw materials on the final carbon content of molten iron were investigated based on this theoretical analysis.The optimum conditions were as follows:carburization time was 240 min,coke particle size was 5~8 mm,coke addition amount was 70 g.The material weight loss rate was 26% and the maximum carbon content was 4.73% under the optimum conditions.In order to further explore the changes of elements in iron-carbon alloy during carburizing,the SEM-EDS characterization of carburized iron with a carbon content of 4.73% was detected,indicating that the rod-like graphite carbon is irregularly embedded in the iron-carbon alloy in a condensed state,and two different contrasts(FeC phase and Fe3C phase) were presented at the edge of the graphite carbon.
Study on Mineralogical Structures and Metallurgical Properties of Acid Pellets
Ding Shangshang, Liu Lei, Han Xiuli, Zhang Di, Zhou Xiang
2019, 40(5): 120-125. doi: 10.7513/j.issn.1004-7638.2019.05.020
Abstract(17) PDF(1)
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The mineral composition and microstructures of pellets are important factors affecting their metallurgical properties.The mineral types,contents,morphology,size,distribution and pore characteristics of acid pellets from different steel works were quantitatively studied by polarizing microscope and X-ray diffraction,and metallurgical properties were tested.The fundamental reason for the mineral phase structure of acid pellets affects the quality of pellets was discussed.The results show that microstructures of acid pellets in Hangang,Tanggang and Chenggang steel mills are relatively uniform.They are mainly cemented by magnetite,hematite and iron olivine with better compressive strength.The compressive strength of Pangang's pellets is the lowest,and the corresponding microstructures are not uniform.The outer zone is dominated by the granular structure of ilmenite hematite,while the internal zone is mainly composed of titanomagnetite corrosion structure,and the connectivity between metal phases is weak.The microstructures of Chenggang's pellets are mostly uniformly distributed and have good connectivity between the pores.The reducibility of the Chenggang's pellets is obviously better than the those of other pellets.
Effect of MgO/Al2O3 and Burden Structure on Droplet Properties of Comprehensive Burden
Ma Baoliang, Zhang Yuzhu, Pan Xiangyang, Long Yue, Li Shenzi, Du Peipei
2019, 40(5): 126-132. doi: 10.7513/j.issn.1004-7638.2019.05.021
Abstract(13) PDF(3)
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Effect of MgO/Al2O3 and burden structure on droplet properties of comprehensive burden was studied by simulating actual blast furnace smelting conditions in high temperature drop furnace.The results show that when MgO/Al2O3 increases from 0.9 to 1.0,the softening and melting temperatures of furnace charge increase,the maximum pressure difference and total characteristic values of furnace charge decrease from 3 057 Pa and 202.84 kPa·℃ to 1 911 Pa and 116.52 kPa·℃,respectively,and the droplet properties are improved; when sinter ratio decreases from 68% to 60%,the softening temperature of furnace charge decreases,the melting temperature changes little,the maximum pressure difference and total characteristic values are respectively.From 1 911 Pa and 116.52 kPa·℃ to 1 440.6 Pa and 75.10 kPa·℃,the droplet performance was improved.Combining the pressure difference change and the droplets and non-droplets in the process of droplet melting,it is concluded that when sinter MgO/Al2O3=1.0 and burden structure is 68% sinter+16% flux pellet+16% lump ore,the droplet performance of the comprehensive burden is the best.
Effect of Copper Nitrate on the Preparation of α-Fe2O3 Powder and its Photo-catalytic Performance
Cao Zhiqin, Zuo Chengyang, Liu Wei, Zhang Xuefeng
2019, 40(5): 133-137. doi: 10.7513/j.issn.1004-7638.2019.05.022
Abstract(19) PDF(1)
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The α-Fe2O3 nano-composites with photo-catalytic activity were prepared by solution combustion synthesis using ferric nitrate,copper nitrate and glycine as raw materials.The grain size of α-Fe2O3 is about 30 nm.The products were characterized by XRD,SEM and TEM.The effects of copper nitrate content on phase morphology and photo-catalytic properties of α-Fe2O3 composites were studied.The addition of cupric nitrate affects the energy released during the reaction and the morphology changes from flocculent flaky to sheet.When the copper nitrate amount is 1g,the photo-catalytic performance of α-Fe2O3 composites material is optimal,and the MB solution with the initial concentration of 20×10-6 is degraded within 50 min.This is due to the narrow band gap width of CuFe2O4,which can absorb more sunlight.Meanwhile,it can form heterojunction with α-Fe2O3,improve the transmission of photo-generated electrons and holes,reduce the recombination of photo-generated electrons and holes,and thus improve the catalytic activity of powder.
Study on Dephosphorization of Coke Reduction Converter Slag by Gasification
Wang Shuhuan, Guo Ruihua, Zhou Chaogang, Zhao Dingguo, Xue Yuekai, Li Chenxiao, Liu Shiqi
2019, 40(5): 138-142. doi: 10.7513/j.issn.1004-7638.2019.05.023
Abstract(19) PDF(2)
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In order to solve the problem that phosphorus content in slag is too high to be recycled directly in converter,the influence of different temperature,alkalinity,FeO content and nitrogen flow rate on gasification dephosphorization rate was systematically studied by means of related hot state experiments in laboratory.The results show that the dephosphorization rate increases with the increase of temperature and nitrogen flow rate.When the temperature and nitrogen flow rate are controlled at 1 923 K and 0.45 m3/h,respectively,the dephosphorization rate can reach 76.26% and 64.57%.The gasification dephosphorization rate increases gradually with the decrease of alkalinity.When the alkalinity is controlled at 1.8,the gasification dephosphorization rate of 70.35% can be achieved.When the FeO content ranges from 16% to 32%,the dephosphorization rate increases first and then decreases with the increase of FeO content.When the FeO content is 24%,the dephosphorization rate is 66.75%.Therefore,in order to achieve the gasification dephosphorization rate more than 60%,the temperature should be controlled at about 1 873 K,alkalinity at 1.8,FeO content at 24%,and nitrogen flow rate at 0.45 m3/h.The experimental results provide theoretical and technical support for the development of slag recycling process.
Development and Application of Capping Delayed Running Out Process for Large Round Bloom Continuous Casting
Chen Yuanqing, Qiu Shengtao, Liu Heping, Li Shangbing, Qiu Hao
2019, 40(5): 143-149. doi: 10.7513/j.issn.1004-7638.2019.05.024
Abstract(18) PDF(3)
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The difference of solidification structure and macro quality between trail bloom and normal bloom has been comparatively analyzed for ø380~ø800 mm large round bloom. Some defects such as low ratio of equiaxed crystal zone,high ratio of white band,serious central porosity,cavity and crack are observed in the trail bloom.The causes have been theoretically analyzed based on running out process,and a capping delayed running out process has been put forward to improve the trail bloom quality.Industrial test result shows that the capping delayed running out process can delay the strand capping by adding some heating agent on the top surface and switching off the spraying water in order,which leads to more sufficient contraction compensation.Thus,unqualified ratio of trail bloom decreases from 6.25% to 1.96% when tail cropping length is reduced by 0.5 m,and the liquid steel yield is improved by 0.55%.
Effect of Solution Treatment on the Austenite Grain Growth of GH3128 Alloy
Jiang Shichuan, Zhang Jian, Liu Tingyao, Lai Yu
2019, 40(5): 150-156. doi: 10.7513/j.issn.1004-7638.2019.05.025
Abstract(43) PDF(1)
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In this paper,the effect of solution temperature and holding time on austenite grain growth of GH3128 alloy was studied.The results show that,with the increase of solution temperature and holding time,the austenite grain size of the alloy increases gradually.Compared with the effect of holding time,solution temperature has greater influence on the austenite grain growth.When the solution temperature is higher than 1 180℃,the austenite grain growth rate increases significantly with the increase of solution temperature or the prolongation of holding time.When the solution temperature is lower than 1 180℃,holding time has little influence on the austenite grain growth.Finally,the grain growth model of GH3128 alloy at different solution temperature and holding time has been established by linear regression analysis.
Influence of Filler Metal and Current on Microstructure and Properties of 0Cr18Ni9/Q235 Dissimilar Welded Joints
Chen Jinliang, Pan Deng
2019, 40(5): 157-161. doi: 10.7513/j.issn.1004-7638.2019.05.026
Abstract(25) PDF(2)
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The Tungsten Inert Gas(TIG) welding process was used to weld 0Cr18Ni9 austenitic stainless steel and Q235 carbon steel with ER309 and Ni317 wires of 2.0 mm in diameter.The microstructure,tensile properties and micro-hardness of the welded joint were studied.The results show that when the applied welding current ranges from 90 A to 120 A,the tensile strength increases with the increase of welding current,and dimples appear on the tensile fracture surface,which is typical of tough fracture.The tensile properties of the joints with ER309 welding wire are better than those with Ni317 welding wire.For both of welding wires,maximum hardness of the joints achieves at the 110 A of applied current.
Effect of Heat Treatment Process on Liquid-precipitated Carbides in MC5D roller Blank for Cold-rolling Application
Lin Faju
2019, 40(5): 162-168. doi: 10.7513/j.issn.1004-7638.2019.05.027
Abstract(21) PDF(2)
Abstract:
In this paper,the effect of heat treatment process on liquid-precipitated carbides in MC5D cold-rolling roller blank was investigated.The phase transformation and type of carbides in MC5D steel at equilibrium state were calculated by JMatoPro software,and the microstructure of the blank was observed by scanning electron microscopy.And the transition of liquid-precipitated carbides during the heating process was analyzed by ultra-high temperature confocal microscopy.The results show that the liquid-precipitated carbides in MC5D blank are mainly M7C3,which start to dissolve into the matrix at about 765℃.The liquid-precipitated carbides can be almost dissolved into the matrix when the heating temperature reaches 1 000℃,but a small amount of carbides still exist until the temperature reaches 1 252℃ where the matrix around the carbides starts to melt.Based on the analysis results of ultra-high temperature confocal microscopy,two sets of heat treatment process were designed,including "heating at 1 050℃ for 1 h,oil cooling" and "heating at 1 070℃ for 1 h,oil cooling".By implementing these twosets of heat treatment,the level of liquid-precipitated carbides can be reduced from 4.0 to 0.5,which proves the feasibility of the designed heat treatment processes.
Study on Low Temperature Characteristics of UHV Q460 Steel Tube Tower
Huang Yao, Zhu Binrong, Bai Zhang, Su Zhigang, Liu Weining, Jiang Zhanbin
2019, 40(5): 169-175. doi: 10.7513/j.issn.1004-7638.2019.05.028
Abstract(32) PDF(3)
Abstract:
The mechanical properties,impact toughness and fracture morphology of Q460 steel pipes of different specifications and different quality grades at different test temperatures were studied by means of scanning electron microscopy,mechanical properties test and Charpy impact test.The influences of wall thickness on ductile-brittle transition temperature different quality grades of Q460 steel pipes were evaluated..The results show that band structure in Q460D steel tube is significantly reduced,and microstructure uniformity is better than that of Q460C steel tube.The strength variation(yield strength and tensile strength) of Q460D slightly narrows than that of Q460C,and the tensile strengths of Q460D steel pipes of different wall thickness are identical.When the Q460C steel pipe is tested at -40℃ and above,the lowest impact energy value is above 68 J,whilf the Q460D steel pipe is tested at -60℃ and above,and the lowest impact energy value is above 163 J.
Analysis of Pockmarks Formed on the Surface of 20Cr13 Martensitic Stainless Steel
Zhou Peng, Cui Shan
2019, 40(5): 176-180. doi: 10.7513/j.issn.1004-7638.2019.05.029
Abstract(28) PDF(2)
Abstract:
The surface defects of martensitic stainless-steel table knives were analyzed.The macro-morphology and characteristic of pockmark defects on the surface of martensitic stainless steel were described,and the micro-morphology and component were analyzed by scanning electronic microscopy and energy dispersive spectrometer.The results show that the micromorphology of pockmark defect are various hole,pit and rough.Enough oxygen elements enrich at edge of hole defects,which means there are a lot of oxide scale at edge of hole defects.Silicate inclusions exist in in the pit defects,which accelerates pitting and crevice corrosion and promoted the formation of hole defects.Rough defects are composed of surface scratches,whose scratches are nearly vertical to each other and their direction is consistent with the rubbing direction.So,it can be concluded that avoiding thicker oxide scale and inclusions can prevent pockmark defects on the surface of 20Cr13 martensitic stainless steel.