2015 Vol. 36, No. 5

Separating and Extracting of Vanadium and Titanium
Research on Vanadium Extraction from Vanadium-chromium Solution by Ion-exchange
Gao Guanjin, Peng Yi, Cao Hongbin
2015, 36(5): 1-5. doi: 10.7513/j.issn.1004-7638.2015.05.001
Abstract(30) PDF(1)
Abstract:
According to the characteristics of vanadium extraction from vanadium slag,selective extraction of vanadium from vanadium-chromium (V-Cr) containing solution by ion exchange was put forward to evade V-Cr separation problem. Partial vanadium was selectively adsorbed from high concentration of vanadium solution containing chromium by anion resin,and the raffinate was returned to produce vanadium oxide (metallurgical grade) by the main process of vanadium extraction. The effects of resin type,p H and reaction time on the adsorption of vanadium and chromium were studied. The results show that with D201 resin modified by sodium sulphate,vanadium can be selectively adsorbed under 8.5 < pH < 10 and 30~60 min of reaction time. Vanadium pentoxide with purity of 99.83% can be obtained through desorption of the vanadium-containing resin by sodium hydroxide solution,vanadium precipitation and calcination.
Mechanism Research on the Thermal Decomposition of NH4VO3
Wang Tanglin, Sun Zhaohui, Xian Yong, Yin Danfeng, Li Qianwen
2015, 36(5): 6-10. doi: 10.7513/j.issn.1004-7638.2015.05.002
Abstract(35) PDF(2)
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The mechanism of the thermal decomposition of NH4VO3 was investigated by TG-DSC in this paper. The analysis results indicate that the decomposition process experiences four steps including the initial three endothermic reactions and a last exothermic reaction. The kinetic parameters of the formation of V2O5 were calculated by Kissinger and Kissinger-Crane methods,and the corresponding rate equation was established. The results show that the third chemical reaction is the limiting link during the decomposition of NH4VO3,and the activation energy of the reaction is 156.60 kJ/mol,the frequency factor is 2.43 × 1014min-1 and the reaction order is 0.94.
Study on Precipitation and Growth Kinetics of Rutile Phase in High-titanium Slag
He Min, Lou Taiping, Du Xinghong, Sui Zhitong
2015, 36(5): 11-15. doi: 10.7513/j.issn.1004-7638.2015.05.003
Abstract(25) PDF(2)
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The concentration process of titanium into rutile phase in the high-titanium slag was observed at different quenching temperatures using the high-titanium slag produced from the titanium concentrate in Panxi area as raw material,and the precipitation and growth kinetics of rutile were also investigated. The results show that there are two ways for the precipitation and growth of rutile in the non-isothermal process,including the spontaneous growth of rutile phase with a certain saturation of crystals and the gradual growth of rutile caused by the increase of free energy in the system as a result of the interfacial stress between the rutile and slag. The precipitation and growth kinetics of rutile phase can be approximately expressed by JMAK equation. The lower cooling rate,the more rutile phase and the larger size of crystals can be obtained in the system.
Analysis of Process of Melting Salt Chlorination with Titanium Slag in Panzhihua
Qin Xinghua
2015, 36(5): 16-19. doi: 10.7513/j.issn.1004-7638.2015.05.004
Abstract(23) PDF(2)
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According to the characteristic of titanium slag produced with ilmenite concentrate in Panzhihua as raw material that the content of calcium and magnesium impurities is high but the TiO2 concentration is low,the analysis for the critical control point in process of melting salt chlorination with those titanium slags was carried out. The process control of melting salt chlorination was studied and the effects on the quality and cost of crude TiCl4 were analyzed and compared,with titanium slags respectively containing 74% and 78% TiO2 as raw materials. It is indicated that with the titanium slags mentioned above as raw materials the content of TiO2 and C in the melting salt should be controlled at about 3%,and the content of solid impurities in circulating mud should be 200 g/L or so. With the titanium slag containing 74% TiO2 as raw material,the temperature of melting salt and inlet gas for dust chamber is decreased by 30~50 ℃,and the consumption of petroleum coke and NaCl,amount of waste salts and collected sludge increase while the contents of solid impurities,VOCl3,SiCl4,FeCl3 in crude TiCl4 keep at a lower level,compared to those in the process with the titanium slag containing 78% TiO2 as raw material. Furthermore,the cost for production of crude TiCl4 decreases by 5%~10% using titanium slag with 74% TiO2,comparing to that with titanium slag containing 78% TiO2 as raw material.
Application of Vanadium and Titanium
Study on Magnetic W,N-codoped TiO2/SiO2/Fe3O4 Photocatalyst
Li Xue, Zhang Ying, Zhang Yan, Jin Ze, Liu Yunyi
2015, 36(5): 20-24. doi: 10.7513/j.issn.1004-7638.2015.05.005
Abstract(11) PDF(1)
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Using Fe3O4 nanoparticles as the kernel,SiO2 inert layer as the isolation layer,tetra-n-butyl titanate as the precursor,ammonium tungstate and ammonium nitrate as doping sources,magnetic W,Ncodoped TiO2 photocatalyst was prepared by low-temperature sol method. The properties of the magnetic photocatalyst were investigated by XRD,SEM,DRS and IR. The results indicate that the magnetic W,N-codoped TiO2 photocatalyst is spherical anatase nanoparticle with forbidden band width decreased by 0.66 eV. Under irradiation of xenon lamp for the simulated degradation of methyl orange by sunlight,the degradation rate of methyl orange can exceed 90% with 1 h of irradiation in presence of the magnetic W,N-codoped TiO2 photocatalyst.
Effect of Calcination Temperature on the Properties of Nano-sized Vanadium Catalyst
Guo Chunmei
2015, 36(5): 25-29. doi: 10.7513/j.issn.1004-7638.2015.05.006
Abstract(30) PDF(1)
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Nano-sized vanadium catalysts were prepared under different calcination temperatures,and the micro-morphology,activity,mechanic strength and corrosion resistance of the catalysts were tested and analyzed. The results show that the nano-sized vanadium catalyst prepared at 650 ℃ has the best activity,mechanic strength and corrosion resistance. Under 500 ℃ of the heat-resisting temperature in the activity test,activity of the catalyst with calcination temperature of 650 ℃ increases by 24.6% and 38.6%,compared with that of the catalyst prepared at 500 ℃ and 800 ℃,respectively. The mechanic strength of the catalyst prepared at 650 ℃ is respectively 28.4% and 45.8% higher than that of sample with calcination temperature of 500 ℃ and 800 ℃. Furthermore,the corrosion potential of the nano-sized vanadium catalyst calcined at 650 ℃ positively shifts by 97 mV and 222 mV with comparison to that of the catalyst prepared at 500 ℃ and 800 ℃,respectively.
Influence of Cr Content in Ilmenite on Whiteness and Brightness of Titanium Pigments
Lu Ruifang, Wu Jianchun
2015, 36(5): 30-33. doi: 10.7513/j.issn.1004-7638.2015.05.007
Abstract(20) PDF(1)
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Taking the two kinds of titanium white RA and RB produced by sulphate process in a domestic corporation as research targets,the influence of Cr content on whiteness and brightness of the crude titanium white pigments was studied. For the corresponding A (raw materials of RA) and B (raw materials of RB) ilmenite,the Cr distribution in the different working procedures and its influence on the qualities of titanium white pigments were deeply researched,and the mechanism was analyzed. Based on these results,there was also analysis on the reasons caused the differences of whiteness and brightness between RA and RB. It is indicated that both the whiteness and brightness of crude titanium white pigments decrease with increasing Cr content,and the tendency becomes sharp when the Cr content exceeds 20 ×10-6. The more Cr in ilmenite,the higher Cr content in titanyl sulfate solution,and the residue content of Cr in meta- titanic acid keeps the same with that in crude titanium white. Furthermore,with a high content of Cr in titanyl sulfate solution,it is easy for the doping of Cr into the lattice of meta- titanic acid which affects the whiteness and brightness of crude titanium white pigments.
Kinetics of BiVO4 Prepared by Solid Reaction between Bi(NO33·5H2O and NH4VO3 under Calcination
Du Guangchao, Sun Zhaohui, Xian Yong, Chen Haijun, Jing Han, Yin Danfeng, Tang Hongjian
2015, 36(5): 34-39. doi: 10.7513/j.issn.1004-7638.2015.05.008
Abstract(31) PDF(2)
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The kinetics of Bi VO4 prepared by the solid reaction of Bi (NO3)3·5H2O and NH4VO3 was investigated using TG-DSC under different heating rates. The results show that the process undergoes two stages. The first period corresponds to the solid and liquid-state reactions and the second period is a solid-state reaction with 400.67~425.95 K,516.86~551.57 K of peak temperature range in DSC curves,respectively. All the reactions in these periods involve the decomposition of by-products,the transition and perfection of the crystals in product. Employing the Flynn-Wall-Ozawa and Kissinger models,the kinetics parameters for the reactions were determined as follows: for the first period,the apparent activation energy Ea1= 86.56 kJ/mol and frequency factor A1= 4.49 × 1010min-1; for the second period,the apparent activation energy Ea2= 103.11 kJ/mol and frequency factor A2= 4.12 × 109min-1.
Resources Environment and Energy Saving
Experimental and Thermodynamic Study on Reduction of Carbon-containing Pellet of Vanadium Tailings Smelted by Electric Arc Furnace
Wu Enhui, Zhu Rong, Yang Shaoli, Hou Jing, Li Jun, Wang Zun
2015, 36(5): 40-46. doi: 10.7513/j.issn.1004-7638.2015.05.009
Abstract(31) PDF(1)
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The thermodynamics of carbothermal reduction of vanadium and chromium oxides in vanadium tailings was calculated and analyzed. It is shown that the reduction sequence of vanadium oxide is V2O5 →VO2→V2O3→VO→VC→[V],and the reduction sequence of chromium oxide is CrO3→CrO2→Cr2O3→Cr4C →[Cr]. Using electric arc furnace (50 k VA) for the carbothermal reduction of carbon-containing pellet of vanadium tailings,the effects of carbon ratio and alkalinity on the distribution ratio of V and Cr between slag and metal phase,the recovery rate of Fe,V and Cr,were investigated. The results indicate that with increase in carbon ratio,distribution ratio of V and Cr between slag and metal phase increases and the recovery rate of Fe,V and Cr decreases. With increase in alkalinity,distribution ratio of V and Cr between slag and metal phase decreases in association with increase in recovery rate of Fe,V and Cr. The optimum process parameters are proposed as follows: 12%~14% of carbon ratio and 1.0~1.1 of alkalinity,under which the recovery rate of Fe,V and Cr can exceed 90%.
Influence of Acidity Coefficient on Fiber Quality of Adjusted Molten Blast Furnace Slag
Cai Shuang, Zhang Yuzhu, Li Junguo, Li Jie, Wang Liguang
2015, 36(5): 47-52. doi: 10.7513/j.issn.1004-7638.2015.05.010
Abstract:
In order to improve the quality of slag fiber,iron tailings were used for adjusting the blast furnace slag. The effect of acidity on the viscosity,melting temperature and mineral compositions of the adjusted blast furnace slag was investigated,and the quality of slag fiber was evidenced to be improved by changing the acidity coefficient on the basis of centrifuge tests. The results show that with the increase of the addition of iron tailings,the acidity coefficient Mk of the adjusted blast furnace slag increases while its melting temperature decreases first and then increases,and the viscosity value corresponding to the melting temperature increases gradually. Simultaneously,there is no mineral precipitated in the adjusted blast furnace slag,with all the amorphous phase produced after solidification of the molten slag. It is shown that with addition of iron tailings,the properties of blast furnace slag change from short to long characteristic,and slag viscosity changes slowly under the condition of fiber formation. Consequently,the temperature range for fiber formation can be expanded by adjusting the blast furnace slag,and it's beneficial to control the fiber formation. The diameter of the slag fiber with a better using performance can be increased with increase of acidity coefficient Mk.
Improving LD Gas Recovery on Converter Smelting with Vanadium Titanium Molten Iron
Li Li, Li Fengchun, Zheng Qiying
2015, 36(5): 53-56. doi: 10.7513/j.issn.1004-7638.2015.05.011
Abstract(15) PDF(1)
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Systematic analysis of various influence factors on converter gas recovery under the special processes of smelting vanadium-containing molten iron was carried out in this paper. Through industrial experiments,the condition of operation and control level of the relevant processes were optimized,including adjustment for the height of moving petticoat pipe,micro pressure control of the converter mouth,improvement of the feeding for blowing process in steelmaking,optimization of slagging and oxygen lance operation,and modification of limit value for gas recovery. The gas recovery in steelmaking process was efficiently improved,with 119.87m3/ t of recovery ratio and 5578.655 kJ/m3 of heat value under semisteel steelmaking.
Process Mineralogy Study of Sulfide in Panzhihua Vanadium-titanium Magnetite
Hu Houqin
2015, 36(5): 57-62. doi: 10.7513/j.issn.1004-7638.2015.05.012
Abstract(10) PDF(1)
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There is a large amount of vanadium titanium magnetite resource in Panzhihua area. Sulfide in the resource is associated with cobalt,nickel,copper and other valuable metals. In this paper sulfide had been investigated by the laser micro spectral analysis,spectral semi-quantitative analysis and electron probe quantitative analysis method in vanadium titanium magnetite in Panzhihua region via the process mineralogy in order to find out the composition of sulfide,the main sulfide minerals distribution and major valuable elements distribution state,etc. According to the results of process mineralogy investigation,sulfide mainly distributes in pyrrhotite,secondly in chalcopyrite,pyrite and nickel pyrite. Pyrrhotite contains cobalt,nickel and copper elements. Besides,the characteristics of sulfide in the mining area of different ore block and the course of the sulfide in dressing products have been gained. Research results are expected to help to achieve the reasonable development and utilization of the vanadium titanium magnetite sulfide ore of cobalt,nickel and copper.
Technical Review
Hot Ductility in V-microalloyed Steels
Banks K M, Tuling A, Mintz B
2015, 36(5): 63-68. doi: 10.7513/j.issn.1004-7638.2015.05.013
Abstract(22) PDF(3)
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Transverse cracking resistance is generally displayed in low-C low-N microalloyed steels,but not in microalloyed steels with higher C levels. This paper discusses hot ductility work and commercial experience concerning V microalloyed steels with C levels between 0.05%~0.6 %. These V additions reduce transverse cracking susceptibility in steels with varying carbon content provided the [V][N] product does not exceed about 1 × 10-3. The combination of Nb and V enhances hot ductility in the critical unbending temperature range of 800~900 ℃. This improvement is due to a combination of V and Nb slowing down the dynamic precipitation process. In Ti-bearing steels,initial,high-temperature Ti N formation has the additional benefit of encouraging Ti Nb (C,N) precipitate coarsening and reducing the volume fraction of fine Nb V precipitation which are detrimental to ductility. Recent results on the hot ductility of TWIP steels as well as industrial experience in continuous casting of V-microalloyed steels is presented.
Ferrous Metallurgy and Materials
Study on the Preparation Technology of Vanadium and Titanium Iron Concentrate Magnetic Pellets Containing Carbon and Boron
Ma Lan, Yang Shaoli
2015, 36(5): 69-73. doi: 10.7513/j.issn.1004-7638.2015.05.014
Abstract(16) PDF(1)
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In this paper,the effects of boron-bearing iron concentrate content,roasting temperature and roasting time on the magnetization indexes of the carbon and boron bearing pellets were investigated by ternary and quadratic orthogonal regression and blank test. The results showed that the magnetic effect of V-Ti magnetite ore carbon-bearing pellets with a few boron-bearing iron concentrate content could be improved obviously. The influence of roasting temperature on the magnetic effect was most significantly,followed by the roasting time,and the interactions among of the three independent variable factors. According to the independent variable regression equation,under the condition of nitrogen protection,roasting temperature of 890~1 037 ℃,roasting time of 50~90 min and the boron-bearing iron concentrate content of 0.5%~3.0%,the magnetic pellets could be obtained,whose magnetization index was 0.67 and main phase was Fe3O4.
Basic Sintering Characteristics of Low Titanium Mixed Iron Ore
Liu Song, Li Fumin, Lü Qing
2015, 36(5): 74-78,86. doi: 10.7513/j.issn.1004-7638.2015.05.015
Abstract(15) PDF(1)
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Sintering basic characteristics of Xuanhua Steel single titanium containing iron ore powder were determined in order to conduct match optimization test. The results showed that sinter tumbler index increased with increasing mixed iron ore binding phase strength,while low temperature RDI index and moderate temperature reduction of mixed iron ore increased as liquid phase fluidity index increased. The suitable sintering basic characteristics of Xuanhua Steel low titanium type of mixed iron ore are as follows:the assimilation temperature is 1 300~1 319 ℃,the liquid phase fluidity index is 2.56~3.50,the binding phase strength is 4 100~4 200 N,under these conditions the optimal technical index of sintering and sinter performance can be achieved.
Influence of Separated Granulating Sintering Process Parameters on Vanadium Titanium Sinter Microstructure
Li Yanjiang, Lü Qing, Bai Ruiguo, Ding Haichao, Li Hongwei, Sun Yanqin
2015, 36(5): 79-86. doi: 10.7513/j.issn.1004-7638.2015.05.016
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In this paper the impact of process parameters such as acidic material sintered grain size,carbon ration and alkalinity on the microstructure of shunt granulation sintered ore had been studied. It was found out that when particle size range of acidic materials expanded,material layer permeability improved,calcium ferrite content increased and mineral phase structure became more uniform. At lower alkalinity,sinter bonding phase was dominated by calcium silicate and glassiness. As alkalinity increased,perovskite content increased to a peak level and then decreases. When alkalinity reached to 2.02,calcium ferrite content increased greatly and bonding phase were mainly calcium ferrite and glassiness. With the increase of carbon ratio,calcium ferrite and hematite contents decreased,while perovskite and ferrous contents increased,which caused the increase of the drum strength of sinter and RDI index,and drop of reducing ability. Based on the research results the suitable carbon ration was chosen at 4.2% for shunt granulating process.
Feasibility of the Synergistic Utilization of Ironsand and Blast Furnace Bag Dust
Liu Yiran, Zhang Jianliang, Wang Zhenyang, Liu Zhengjian, Xing Xiangdong
2015, 36(5): 87-91. doi: 10.7513/j.issn.1004-7638.2015.05.017
Abstract(13) PDF(1)
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Due to strongly complementary of ironsand to blast furnace bag dust in terms of the chemical composition and size distribution,the feasibility of synergistic utilization of ironsand and blast furnace bag dust had been investigated where the reduction experiments using ironsand- BF bag dust compound briquettes had been conducted to understand the effects of the ore/dust mass ratio and the reduction temperature on the reduction procedure and the product properties,such as the metallization and compress strength. The results shows that it is technically feasible and the optimal parameters are temperature of 1 200 ℃ and ore/dust mass ratio of 3.2. The products metallization and compress strength reach to 91.21% and 150.1 N per briquette respectively after being reduced for 30 minutes under the gained experiment conditions.
Research on Influence of Basicity on Dropping Performance of Vanadium-titanium Burden
Wang Fujia, Lü Qing, Chen Shujun, Liu Ran, Li Fuming
2015, 36(5): 92-96. doi: 10.7513/j.issn.1004-7638.2015.05.018
Abstract(18) PDF(1)
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Experiments were carried out in the lab to simulate dropping zone of blast furnace in a high temperature oven,and the effect on charge softening temperature range,melting temperature range,maximum pressure,droplet comprehensive index and other high temperature physical properties at different basicity had been discussed. The results showed when the basicity had been increased within the range of 1.38~1.68,softening temperature were increased from 1 180 ℃ to 1 197 ℃,cohesive zone were narrowed down from 197 ℃ to 124 ℃,melting temperature were increased from 1 240 ℃ to 1263℃,dropping zone were narrowed down from 175 ℃ to 134 ℃,the maximum pressure (ΔPmax) were decreased from 14.70 k Pa to 8.71 k Pa which improved the blast furnace permeability,and the droplet comprehensive performance (S value) were decreased from 1 301 k Pa·℃ to 638 k Pa·℃,thusburden droplet became better. But part of indexes went downward after basicity exceeding 1.68,therefore basicity at 1.68 is the most reasonable for existing burden.
Experimental Study on the Desulfurization of CaO-Al2O3-SiO2-TiO2 Slag System
Wu Long, Hu Tianqi, Hao Yidang, Zhang Guohua, Li Shiqi
2015, 36(5): 97-102. doi: 10.7513/j.issn.1004-7638.2015.05.019
Abstract(13) PDF(1)
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In this paper the desulfurization ability of CaO-Al2O3-SiO2-TiO2 slag was studied through the desulfurization experiment by using 10 kg inductive furnace and theoretical calculation by using thermodynamic software Factsage,in order to determine the impact of binary basicity,mass percent of Al2O3 and TiO2 on desulfurization ability. Calculation indicated that binary basicity had a significant effect on suphher distribution coefficient and the effects of other two factors were invisible. Under the experimental conditions,the optimal combination of parameters for gaining the highest sulphur distribution coefficient for the slag were binary basicity of 7,30% Al2O3 and 3% TiO2,the resulting sulphur distribution coefficient was 58.14. While the content of TiO2 was lower than 3%,the desulfurization ability of CaO-Al2O3-SiO2-TiO2 slag was similar to CaO-Al2O3-SiO2 slag,and the slag system could meet the desulfurization requirements of steelmaking slag.
Influence of Basicity on Crystallization Temperature and Crystalline Phase of Mould Powder
Zhang Yifei, Han Xiuli, Liu Lina, Zhang Han
2015, 36(5): 103-107. doi: 10.7513/j.issn.1004-7638.2015.05.020
Abstract(19) PDF(3)
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Based on chemical compositions and metallurgical properties of mould powder for hypoperitectic steel,the crystallization temperature and crystalline phase of experimental flux film in different basicity under laboratory conditions were observed by the method of process mineralogy. The results showed that with basicity (0.9~1.3) increasing,crystallization temperature increased,the heat flux initially decreased then increased and decreased again,the corresponding crystallization rate of flux films present increasing then decreasing and increasing. Meanwhile,the crystallization rate of flux films was very high,reaching to more than 75%. The crystalline minerals of flux films at different basicity were the same,mainly cuspidine and wollastonite. With the increase of basicity,cuspidine content continued to increase while wollastonite content gradually decreased. These results are expected to provide valuable reference on optimizing mould powder for hypoperitectic steel.
Experimental Study of Solid Flow in the Moving Bed of Corex Melter Gasifier
Pan Gang, Liu Xunliang, Wen Zhi, Wu Wenfei
2015, 36(5): 108-113. doi: 10.7513/j.issn.1004-7638.2015.05.021
Abstract:
Cold model of moving bed of Corex melter gasifier was set up. Flow pattern of solid,geometry and size of deadman were obtained by the trace of tracer particles in the moving bed. Furthermore,the effect of height of moving bed and gas flow on the height and cross- sectional area of deadman were studied. The results show that the moving bed can be divided into four subdomains according to velocity magnitude of solid particles. The stagnation zone with semi- elliptic geometry is formed at the central bottom of the moving bed. When other parameters are kept constant,the height and cross- section area of the stagnation zone decrease with the increase of moving bed height or total gas flow rate.
Research on Pellets Reduction Behavior under Oxygen Blast Furnace
Sun Depeng, Xue Qingguo, Liu Jinzhou, Guo Wentao, Wang Jingsong
2015, 36(5): 114-121. doi: 10.7513/j.issn.1004-7638.2015.05.022
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In order to determine the reduction process of ironmaking system under the oxygen blast furnace condition,a mathematical model of coupling gas solid heat transfer with chemical reaction in the blast furnace had been developed and been used to obtain the heating systems and the atmosphere change rules of the oxygen blast furnace and conventional blast furnace at various areas above the blast furnace soft melting zone,The reduction behavior of the pellet under conditions of oxygen blast furnace and conventional blast furnace had been studied through the reduction experiments using the programmed reduction device. Experimental results showed that compared with the conventional blast furnace conditions,pellet reducibility in the area above soft melting zone of ironmaking in the oxygen blast furnace ironmaking had been greatly improved,especially at the edge area above the soft melting zone. Due to the increase of reduction potential and the amount of H2,the reduction process in the area above the soft melting zone of oxygen blast furnace was quicker than the conventional blast furnace and the amount of metallic iron was larger,thus improving the metallurgical properties of burden of high-temperature in the bottom of blast furnace. The results can provide theoretical foundation for the industrial application of oxygen blast furnace.
Analysis of BF Flow Field before and after Slag Formation
Feng Xuewu, Jin Yan, Li Yang, Cheng Changgui, Chang Zhengsheng, Jin Yelei
2015, 36(5): 122-128. doi: 10.7513/j.issn.1004-7638.2015.05.023
Abstract:
In order to investigate the difference of molten iron flow field in furnace hearth under normal erosion and adherent dross erosion,basing on the fluid mechanics two 3D mathematical models had been developed,which were used to describe the molten iron flow fields before/after hearth bottom erosion and the erosion of molten iron impacting on hearth bottom after slag forming.. And CFX software had been utilized to study the velocity of flow at bottom and streamlines at different locations. Before/after the occurrence of adherent dross circumfluence phenomena appeared around the hearth,and adherent dross have protective effect to a certain extent on hearth. The formation of adherent dross decreased the internal structure of the hearth and consequently accelerated the outflow of molten iron through taphole. It is suggested that under industrial production the adherent dross can be used to speed up tapping process and prolong the service life of blast furnace hearth via its protective effect on hearth.
Analysis on Cracking of Abrasion- resistant Steel Plate NM360
Fan Danping, Peng Qichun, Deng Li
2015, 36(5): 129-133. doi: 10.7513/j.issn.1004-7638.2015.05.024
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The causes of cracks forming in abrasion- resistant steel plate NM360 after cutting had been investigated by means of metallographic microscope and SEM. Observation shows that there are several segregations in the mid- depth of the plate and network carbide distributes along the grain boundary. The impact of various residual stresses generating during heat treatment quenching cooling and the flame cutting process on this area is the main reason for the formation of the delayed crack. The delayed cracks can be effectively avoided by reducing defects in continuously cast blooms,improving the heat treatment process and preheating the slab and slow cutting.
Analysis on Non- uniform Hardness in Saw Blade of 65Mn Steel
Chen Liansheng, Qi Xiangyu, Song Jinying, Tian Yaqiang, Zhang Jianyang
2015, 36(5): 134-138. doi: 10.7513/j.issn.1004-7638.2015.05.025
Abstract:
The analysis of causes and influencing factors of hardness non- uniform in the 65 Mn saw blades with hot rolled steel had been performed by means of hardness,optical microscopy,SEM and EDS. The result shows that tnon- uniform hardness of 65 Mn hot rolled steel is caused by non- uniform spacing of pearlite lamellar,the existence of banded structure and decarburization. uneven spacing of pearlite lamellar is main factor whose feature are large difference in pearlite spacing sizes and poor straightness of its structure. After optimizing cooling process after final rolling,steelmaking process,continuous casting and heating system,the surface hardness uniformity of 65 Mn hot rolled steel was improved effectively.
2015, 36(5): 139-140.
Abstract(20) PDF(1)
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