摘要:
针对轴承钢四元精炼渣系,采用FactSage热力学软件,对碱度、Al2O3和MgO含量影响该渣系黏度的规律进行了模拟,并将模拟结果与渣系实测黏度进行比较,为精炼渣系优化提供了理论基础。结果表明,Facta Sage热力学软件能够很好地模拟精炼渣系黏度的变化规律;渣系黏度随碱度的增加而呈现先降低后增加的趋势,低碱度时,碱性氧化物的加入促进硅酸盐类矿物的解体,α-C2S析出量快速减少,熔渣黏度逐渐减小,而高碱度时,碱性氧化物含量增加促使以氧化钙和氧化镁为主要成分的固溶体析出量逐渐增加,熔渣黏度逐渐增加;随着Al2O3含量增加,渣系黏度不断减小,Al2O3含量较低时,Al2O3含量的增加能够快速降低α-C2S以及以CaO和MgO为主要成分的固溶体的析出量,渣系黏度快速降低,Al2O3含量较高时,固相析出量相对较少,Al2O3含量变化对渣系黏度的影响较小;在低温区,MgO对渣中网状结构的调节作用与固相析出共同影响渣系黏度,黏度随MgO含量的增加呈现先降低后增加的趋势,在高温区,渣系黏度主要取决于以CaO和MgO为主要成分的固溶体析出量,使得渣系黏度随MgO含量的增加而增加。
Abstract:
On basis of the quaternary slag system used for bearing steel refining,the influence of basicity,Al2O3 and MgO content on the viscosity of CaO-MgO-Al2O3-SiO2 slag system has been investigated by Fact Sage software,and the calculation was compared with the measured value for actual system,for the purpose of providing theoretical basis for optimization of the refining slag system components. Viscosity of the slag system could be simulated with the thermodynamic software. There was a tendency that viscosity declined to the minimum and then increased with increase of the basicity. When the basicity is low,the addition of basic oxides accelerates disintegration of silicate minerals,then the amount of α-C2S crystallization and the viscosity of the slag decline dramatically. When the basicity is high,the amount of two kinds of solid solution,in which the main component is CaO and MgO,respectively,increases gradually and then the viscosity increases,suggesting that viscosity of the slag system declines with Al2O3 content increasing. When the content of Al2O3 is low,the amount of α-C2S and the solid solution crystallization decline with the increase of Al2O3 content,and the viscosity declines quickly. At the high Al2O3 level,the amount of solid phase is low,change of Al2O3 content has weak influence on the viscosity. When the temperature of slag system is low,the viscosity has been impacted by the modification of MgO on net structure of the molten slag and the crystallization of solid phase. There is a tendency that the viscosity declines to the minimum and then increases with the increase of MgO content. When the temperature of the slag system is high,the viscosity is controlled by the amount of solid solution crystallization and increases with the increase of MgO content.