Computer Simulation for Thermo- mechanical Coupling of Friction Stir Welding of Titanium Alloy with High Melting Point
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摘要: 基于热传导模型和线弹性材料固体力学模型,考虑了钛合金材料热物理性质随温度变化的特性,建立了与工艺参数相关的高熔点金属搅拌摩擦焊接热力耦合模型。并根据所建立的搅拌摩擦焊接模型研究了焊接速度对搅拌摩擦焊接过程温度场、焊接中应力应变的影响,结果表明:以搅拌头进给方向为参考坐标系,搅拌摩擦焊接的温度场呈椭圆形分布,热源前端呈现出较大的温度梯度。等效应力沿横向的分布呈现双峰性和对称性,等效焊接应力表现为横向的米勒效应,适当降低进给速度可有效地降低FSW焊接应力。建立高熔点钛合金FSW热力耦合模型对于认清高熔点材料的搅拌摩擦焊接作用机理十分重要。Abstract: Based on models for heat transfer and solid mechanics of linear elastic materials with consideration of characteristics that the thermal physical properties of the titanium alloy change with temperature,the thermo-mechanical coupling model for friction stir welding(FSW) of high melting point alloy which is related to process parameters was established.The effect of welding speed on the temperature field,stress and strain of friction stir welding was investigated according to the established FSW model.The results show that with feed direction of stir head as the reference coordinate,the temperature field of FSW is oval-like distributed and large temperature gradient exists in front of the heat source.The transverse distribution of equivalent stress presents a characteristic of symmetry and bimodality,and the equivalent welding stress shows a Miller effect in lateral direction.The welding stress of FSW can be effectively decreased by decreasing the feed speed properly.It is important for understanding the FSW mechanism of high melting point materials by establishing the FSW thermo-mechanical coupling model of titanium alloy with high melting point.
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Key words:
- titanium alloy /
- friction stir welding /
- thermo-mechanical coupling /
- welding speed /
- temperature field /
- stress-strain
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