Study on fluidized leaching of calcified vanadium slag clinker
-
摘要: 利用散式直管流化床进行了钙法钒渣熟料流态化浸出工艺研究,测定了熟料颗粒的粒度分布并分成7个粒级开展试验,首先计算出不同粒级下的临界速率及带出速率,考察了钒渣粒度对表观流化速率、停留时间分布以及钒浸出率的影响。结果表明,不同粒级的临界流化速率和停留时间差异较大,且存在显著的短路或者沟流现象,需分级处理,其中−39 μm颗粒的浸出效果最好,尾渣残钒为0.54%,钒浸出率可达94%。Abstract: The fluidized leaching process of calcified vanadium slag clinker was studied in a particulate fluidized bed reactor. The particle size distribution of the clinker was determined and seven size fractions were divided for the experiments. The critical velocity and entrainment velocity of different size fractions were firstly calculated. The effects of clinker particle size on the apparent fluidization velocity, residence time and vanadium leaching rate were investigated. The results show that the critical fluidization velocity and residence time distribution of different particle size fractions are quite different, and there exists significant short circuit or channeling which needs to be treated by stages. The best vanadium leaching efficiency of 94% can be obtained for particles lower than 39 μm, with the residual vanadium content of the tailing at 0.54%.
-
Key words:
- vanadium extracaction /
- vanadium slag /
- roasted calcium /
- clinker /
- fluidization leaching
-
表 1 钙化熟料主要化学成分
Table 1. Main chemical compositions of calcified vanadium slag clinker
% V2O5 TFe SiO2 MnO TiO2 Al2O3 MgO CaO Cr2O3 P2O5 16.10 25.50 13.77 9.17 11.52 1.52 1.86 8.16 1.91 0.13 表 2 钙化熟料粒度分布及密度
Table 2. Particle size distribution and density of calcified vanadium slag clinker
粒度/μm 含量/% 密度/(g·cm−3) +180 5.85 2.95 −180~+125 7.58 3.17 −125~+95 7.62 3.27 −95~+74 13.47 3.24 −74~+63 7.03 3.33 −63~+39 31.75 3.44 −39 26.70 3.58 表 3 各粒级颗粒的临界流化速度和带出速度
Table 3. Critical fluidization velocity and entrainment velocity of different size fractions
粒级/μm 平均粒径/μm 临界流化速度
Umf/(cm·s−1)带出速度
Ut/(cm·s−1)+180 180 0.47 2.31 −180~+125 150 0.37 2.02 −125~95 111 0.21 1.70 −95~+74 85 0.12 0.99 −74~+63 68 8.30×10−2 0.66 −63~+39 49 4.58×10−2 0.36 −39 39 3.00×10−2 0.24 -
[1] Yin Danfeng, Peng Yi, Sun Zhaohui, et al. Influencing factors of calcified roasting and thermal analysis to the process of vanadium slag produced from Pangang[J]. Metal Mine, 2012,(4):91−94. (尹丹凤, 彭毅, 孙朝晖, 等. 攀钢钒渣钙化焙烧影响因素研究及过程热分析[J]. 金属矿山, 2012,(4):91−94. doi: 10.3969/j.issn.1001-1250.2012.04.024 [2] Fu Zibi. Experimental research on vanadium extraction by calcified roasting and acid leaching[J]. Iron Steel Vanadium Titanium, 2014,35(1):1−6. (付自碧. 钒渣钙化焙烧—酸浸提钒试验研究[J]. 钢铁钒钛, 2014,35(1):1−6. doi: 10.7513/j.issn.1004-7638.2014.01.001 [3] Ye Lu. Research on dissolution of vanadium in acid leaching process of calcified roasting clinker with vanadium slag[J]. Iron Steel Vanadium Titanium, 2017,38(5):20−25. (叶露. 钒渣钙化焙烧熟料酸浸过程钒溶解规律研究[J]. 钢铁钒钛, 2017,38(5):20−25. doi: 10.7513/j.issn.1004-7638.2017.05.004 [4] Li Hongzhong, Kwauk Mooson. Review and prospect of fluidization science and technology[J]. CIESC Jorunal, 2013,64(1):52−62. (李洪钟, 郭慕孙. 回眸与展望流态化科学与技术[J]. 化工学报, 2013,64(1):52−62. doi: 10.3969/j.issn.0438-1157.2013.01.008 [5] (张楚. 快速流态化统一动力学模型的构建与模拟研究[D]. 上海: 上海交通大学, 2013.)Zhang Chu. Research on the unified model for fast fluidization dynamics: construction and simulation[D]. Shanghai: Shanghai Jiao Tong University, 2013. [6] Zhang Yuanfu, Chen Jiarong Huang Guangyu, et al. Study on fluidization leaching germanium-bearing smoke of zinc oxide[J]. Chinese Journal of Rare Metals, 1999,23(2):90−94. (张元福, 陈家蓉, 黄光裕, 等. 氧化锌烟尘的流态化浸出研究[J]. 稀有金属, 1999,23(2):90−94. doi: 10.3969/j.issn.0258-7076.1999.02.003 [7] (王辉. 锌焙砂流态化浸出新工艺研究[C]//中国科学技术协会首届学术年会论文集. 杭州: 中国科学技术协会学会学术部, 1999: 993.)Wang Hui. Study on new fluidization leaching process of zinc calcine[C]//Proceedings of the First Academic Annual Meeting of China Association for Science and Technology. Hangzhou: Academic Department of China Association for Science and Technology, 1999: 993. [8] Ouyang Hongyong, Yang Zhi, Xiong Xueliang, et al. Study on elevated temperature curve and fluidization leaching behaviour of ilmenite in microwave field[J]. Mining and Metallurgical Engineering, 2010,30(2):73−75. (欧阳红勇, 杨智, 熊雪良, 等. 微波场中钛铁矿的升温曲线及流态化浸出行为研究[J]. 矿冶工程, 2010,30(2):73−75. doi: 10.3969/j.issn.0253-6099.2010.02.019 [9] Li Dongqin. Study on particles residence time distribution in low-temperature chlorinator[J]. Iron Steel Vanadium Titanium, 2017,38(3):30−33. (李冬勤. 低温氯化炉内颗粒停留时间分布研究[J]. 钢铁钒钛, 2017,38(3):30−33. doi: 10.7513/j.issn.1004-7638.2017.03.005 [10] Li Xiaobin, Li Bin, Peng Zhihong, et al. Fluidization washing of the red mud[J]. The Chinese Journal of Process Engineering, 2010,10(3):445−450. (李小斌, 李斌, 彭志宏, 等. 赤泥流态化洗涤[J]. 过程工程学报, 2010,10(3):445−450. [11] Jiao Weitang, Feng Xudong. Study of rtd in two-phase circulating fluidized bed[J]. Journal of Beijing Technology and Business University (Natural Science Edition), 2005,23(5):14−16. (焦伟堂, 冯旭东. 气液两相循环流化床停留时间分布的研究[J]. 北京工商大学学报(自然科学版), 2005,23(5):14−16. [12] (白瑞国, 李兰杰, 陈东辉, 等. 钒渣全湿法流态化提钒的方法, 中国专利: CN104674015A[P]. 2015.)Bai Ruiguo, Li Lanjie, Chen Donghui, et al. Wet fluidization method for vanadium extraction from vanadium slag, Chinese patent: CN104674015A[P]. 2015. [13] (郭继科, 付自碧, 殷兆迁, 等. 钠化钒渣流态化提钒的方法, 中国专利: CN106086441A[P]. 2016.)Guo Jike, Fu Zibi, Yin Zhaoqian, et al. Fluidized vanadium extraction from sodium vanadium slag, Chinese patent: CN106086441A[P]. 2016.