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汽车用非调质钢的发展现状及趋势

刘年富 沈伟 田钱仁 付建勋

刘年富, 沈伟, 田钱仁, 付建勋. 汽车用非调质钢的发展现状及趋势[J]. 钢铁钒钛, 2024, 45(2): 115-124. doi: 10.7513/j.issn.1004-7638.2024.02.017
引用本文: 刘年富, 沈伟, 田钱仁, 付建勋. 汽车用非调质钢的发展现状及趋势[J]. 钢铁钒钛, 2024, 45(2): 115-124. doi: 10.7513/j.issn.1004-7638.2024.02.017
Liu Nianfu, Shen Wei, Tian Qianren, Fu Jianxun. Overview of non-quenched and tempered steel for automotive[J]. IRON STEEL VANADIUM TITANIUM, 2024, 45(2): 115-124. doi: 10.7513/j.issn.1004-7638.2024.02.017
Citation: Liu Nianfu, Shen Wei, Tian Qianren, Fu Jianxun. Overview of non-quenched and tempered steel for automotive[J]. IRON STEEL VANADIUM TITANIUM, 2024, 45(2): 115-124. doi: 10.7513/j.issn.1004-7638.2024.02.017

汽车用非调质钢的发展现状及趋势

doi: 10.7513/j.issn.1004-7638.2024.02.017
基金项目: “十三五”国家重点研发专项(2018YFB0704403)。
详细信息
    作者简介:

    刘年富,1981年出生,男,广西贺州人,博士研究生,高级工程师,研究方向:高品质特殊钢, E-mail: A28285@baosteel.com

    通讯作者:

    付建勋,1969年出生,男,河南焦作人,博士,教授,研究方向:高品质特殊钢, E-mail: fujianxun@shu.edu.cn

  • 中图分类号: TF76,TG142

Overview of non-quenched and tempered steel for automotive

  • 摘要: 分析了国内外非调质钢在汽车零部件领域的发展历程及现状,重点分析了非调质钢的强韧化技术措施、硫化物形态和分布的控制技术,以及材料偏析的控制措施。非调质钢强韧化主要通过成分及生产工艺优化和组织优化两个途径实现,硫化物形态和分布可以从冶炼、凝固和轧制等过程进行调控,硫化物偏析可以从凝固过程和连铸工艺进行改善。未来,随着非调质钢市场的发展及品种需求的进一步提升,非调质钢将向着多品种化、微合金高强化、易切削化、高速化及高可靠性方向进一步发展。
  • 图  1  不同强度级别非调质钢的强韧性匹配情况[16]

    Figure  1.  Matching situation of strength and toughness of different strength grades of non-quenched and tempered steel

    图  2  国外汽车零部件用非调质钢相关专利年度申请数量变化分析

    Figure  2.  Analysis of changes in the number of annual patent applications related to non-quenched and tempered auto parts in foreign countries

    图  3  2012~2018年我国非调质钢用量及占比情况[20]

    Figure  3.  The consumption and proportion of non-quenched and tempered steel in China from 2012 to 2018

    图  4  国内汽车零部件用非调质钢相关专利各年份申请数量分析

    Figure  4.  Analysis of changes in the number of annual patent applications related to non-quenched and tempered for auto parts in China

    图  5  V-N钢晶粒细化原理[16]

    Figure  5.  The grain refinement principle of the V-N steel

    图  6  硫化物形状对切削性能的影响[32]

    Figure  6.  The influence of sulfide shape on cutting performance

    图  7  汽车曲轴产生的磁痕缺陷 [33]

    (a)具体部位;(b)金相分析

    Figure  7.  The magnetic mark defects of automobile crankshafts

    图  8  某厂C70S6非调质钢铸坯三个位置处硫偏析

    (a)边部;(b)1/4处;(c)芯部

    Figure  8.  Sulfur segregation at three positions of C70S6 non-quenched and tempered steel casting billet of a plant

    图  9  非金属夹杂物种类和尺寸对疲劳性能的影响[33]

    Figure  9.  Influence of the type and size of non-metallic inclusions on fatigue performance of non-quenched and tempered steel

    图  10  含硫钢凝固分率与温度的关系[50]

    Figure  10.  Relationship between solidification rate and temperature of sulfur-containing steel

    表  1  国外生产的非调质钢代表钢种及成分性能情况

    Table  1.   Steel grade and composition properties of typical non-quenched and tempered steel produced abroad

    产地代表钢种主要成分/%用途强度级别/MPa
    CSiMnSVTiN
    德国49MnVS30.470.200.850.0500.100.014曲轴850
    C70S60.700.200.500.0600.030.015连杆900
    38MnVS60.380.651.400.0300.100.017活塞850
    美国44MnSiVS60.440.651.450.0250.160.0150.017曲轴950
    瑞典V-29060.450.300.700.0500.100.017曲轴850
    V-29080.380.551.400.0500.016曲轴800
    日本S38CMS10.380.551.450.0600.014曲轴800
    SVh40C0.400.200.750.0200.050.010曲轴800
    36MnVS40.380.651.000.0700.250.017连杆950
    下载: 导出CSV

    表  2  国外汽车零部件用非调质钢相关专利主要申请人分析

    Table  2.   Analysis of the main applicants for foreign patents related to non-quenched and tempered steel for auto parts

    申请人专利数/个
    日本制铁株式会社127
    大同特殊钢株式会社54
    株式会社神户制钢所50
    JFE钢铁株式会社30
    韩国现代汽车公司25
    本田技研工业株式会社18
    安塞乐米塔尔18
    日本爱知制钢株式会社18
    丰田自动车株式会社17
    日产自动车株式会社17
    下载: 导出CSV
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  • 收稿日期:  2023-01-16
  • 网络出版日期:  2024-05-14
  • 刊出日期:  2024-04-30

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