Research progress on electron beam melting additive manufacturing of TiAl alloys and heat treatment processes
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摘要: 电子束选区熔化技术(Electron Beam Melting,EBM)是增材制造脆性TiAl合金部件的理想成形方法,以实现TiAl合金复杂结构成形和优异性能。相较于其他增材制造方法,EBM具有预热温度高、不易开裂、氧含量低等优势,因而被广泛研究,尤其是Ti-48Al-2Cr-2Nb(4822)合金。EBM制备的4822合金平均晶粒尺寸通常小于20 μm,晶粒尺寸远小于传统铸造合金。EBM制备的4822合金室温强度最高可达600 MPa以上,但塑性较差且存在缺陷,热等静压(HIP)和高温热处理(HT)是提升力学性能重要的后处理手段,可将室温延伸率提升至1.3%。然而,EBM制备TiAl合金工艺及热处理还存在许多问题,综述了近年来EBM增材制造TiAl合金及其热处理工艺的研究进展,对目前存在的问题及应对措施进行了分析总结,并对增材制造TiAl合金未来的发展方向进行了展望。Abstract: Electron Beam Melting (EBM) is an ideal forming method for additive manufacturing (AM) of brittle TiAl alloy components, enabling the formation of complex structures and the achievement of superior performance in TiAl alloys. Compared to other additive manufacturing techniques, EBM offers advantages such as high preheating temperatures, resistance to cracking, and low oxygen content, making it widely researched, especially for the Ti-48Al-2Cr-2Nb (4822) alloy. The average grain size of 4822 alloy prepared by EBM is typically less than 20 μm, significantly smaller than that of traditionally cast alloys. The room-temperature strength of 4822 alloy prepared by EBM can reach over 600 MPa, but it exhibits poor ductility and defects. Hot isostatic pressing (HIP) and high-temperature heat treatment (HT) are important post-processing methods to enhance mechanical properties, increasing the room-temperature elongation to 1.3%. However, there are still many issues with the EBM process and HT of TiAl alloys. This paper reviews the recent research progress in EBM additive manufacturing of TiAl alloys and their HT processes, analyzes and summarizes the current problems and countermeasures, and provides an outlook on the future development direction of additive manufacturing of TiAl alloys.
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Key words:
- TiAl alloy /
- additive manufacturing /
- electron beam melting /
- heat treatment /
- microstructure /
- mechanical properties
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表 1 增材制造TiAl合金的室温及高温拉伸性能
Table 1. Room temperature and high-temperature tensile properties of additive manufactured TiAl alloys
Alloy State Temperature/℃ UTS/MPa YS/MPa EL/% Refs 4722 EBM RT 534~572 0.67~0.98 [65] EBM+HT RT 552~598 0.73~1.04 4722 EBM RT 462~568 462~530 0.27~0.98 [41] 4822 EBM+HIP RT 434 374 1.15 [36] EBM+HIP+HT RT 469 353 1.10 4822 EBM RT 603±18 555±11 0.94±0.06 [71] 4822 EBM+HIP+HT RT 429±26 372±13 0.8±0.2 [59] 4822 EBM RT 695.29 [70] EBM 650 700±10 4.28 4822 EBM 700 512.3±7.3 487.7±3.3 1.31±0.24 [72] 4822 EBM+HIP+HT RT 474±23 382±11 1.3±0.3 [73] EBM+HIP+HT 800 460 2 458 EBM RT 450~500 [74] EBM+HIP RT 600~800 TNM-B1 EBM+HT 800 770 715 6 [67] Note: 4722 refers to Ti-47Al-2Cr-2Nb; 4822 refers to Ti-48Al-2Cr-2Nb; 458 refers to Ti-45Al-8Nb; TNM-B1 refers to Ti-43.5Al-4Nb-1Mo-0.1B; UTS denotes the ultimate tensile strength; YS denotes the yield strength; EL denotes the elongation. -
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