Effect of Mg on the Inclusions in 20CrMo Gear Steel
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摘要: 为了探测镁对20CrMo齿轮钢中夹杂物的影响,利用实验室高温电阻炉对齿轮钢进行加镁冶炼试验,结合金相显微镜和扫描电子显微镜研究了不同镁含量对齿轮钢中夹杂物形貌及成分的影响,并运用热力学理论研究了不同镁含量对钢中夹杂物成分变化的机理。试验结果表明,试验钢中的夹杂物密度在40~65个/mm2。当镁含量为8×10-6时,夹杂物等效直径由2.93μm增至3.28μm;当钢中的镁含量为(21~38)×10-6时,夹杂物等效直径在2.64~2.67μm。随着镁含量的增加,单独MnS的百分率从26.3%降至2.2%,氧化物的比例从44.8%增至84.8%。热力学表明,镁含量在(2.63~7.98)×10-6就可完全改质钢中Al2O3为镁铝尖晶石;当镁含量大于7.98×10-6时,钢中就会形成MgO。综上可得,镁含量在8×10-6左右时复合夹杂物比例较大,氧化物夹杂比例较低,可提高钢的性能。Abstract: In order to detect the effect of Mg on the inclusions in 20 CrMo gear steel,the smelting experiments of Mg addition to gear steel were carried out by using a high-temperature tube electric resistance furnace.Combined with the methods of SEM and OM,the morphology and composition of inclusions in this steel were characterized.And the change mechanisms of inclusion compositions in the steel were also investigated with thermodynamics under various Mg additions.Experimental results showed that the density of inclusions amount in steel was in range of 40~65 mm~2.With Mg content of 8×10-6,the equivalent diameter of inclusions increased from 2.93 to 3.28 μm,whereas,with Mg content of(21~38)×10-6,the equivalent diameter of inclusions was in range of 2.64~2.67 μm.With raising the Mg content in the steel,the percentage of single MnS inclusion reduced from 26.3% to 2.2%,while the percentage of oxides increased from 44.8% to 84.8%.Thermodynamics calculation indicated that the Mg with content of(2.63~7.98)×10-6 could completely modify the Al2O3 into MgO·Al2O3 spinel; when Mg content is above 7.98×10-6,MgO inclusions were generated.It is concluded that the proportion of composite inclusions at 8 ppm of Mg content was the maximum,whereas the proportion of oxides was relatively lower,which is beneficial to improving the mechanical properties of gear steel.
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Key words:
- gear steel /
- Mg treatment /
- inclusions /
- thermodynamics
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