Volume 46 Issue 4
Aug.  2025
Turn off MathJax
Article Contents
ZHANG Kailong, CHEN Liang, WANG Zhenghao, LUO Dongmei. Study on selective separation of V, Mo, W from Ti in spent SCR denitrification catalyst[J]. IRON STEEL VANADIUM TITANIUM, 2025, 46(4): 18-26. doi: 10.7513/j.issn.1004-7638.2025.04.003
Citation: ZHANG Kailong, CHEN Liang, WANG Zhenghao, LUO Dongmei. Study on selective separation of V, Mo, W from Ti in spent SCR denitrification catalyst[J]. IRON STEEL VANADIUM TITANIUM, 2025, 46(4): 18-26. doi: 10.7513/j.issn.1004-7638.2025.04.003

Study on selective separation of V, Mo, W from Ti in spent SCR denitrification catalyst

doi: 10.7513/j.issn.1004-7638.2025.04.003
More Information
  • Received Date: 2025-03-27
    Available Online: 2025-08-31
  • Publish Date: 2025-08-31
  • Spent V-Ti based SCR denitrification catalyst is a hazardous waste containing valuable metals such as V, Mo, W and Ti. It is of great significance to realize its harmless treatment and resource utilization. This study adopted processes such as Na2CO3 roasting-water leaching, NaOH roasting-water leaching, NaOH atmospheric pressure leaching, and NaOH pressurized leaching to treat spent V2O5-MoO3-WO3/TiO2 quaternary SCR denitration catalyst respectively, achieving the selective separation of active components such as vanadium, molybdenum, and tungsten from titanium. By studying the influences of roasting parameters and leaching parameters on the leaching efficiencies of vanadium, molybdenum, and tungsten, as well as the phases of the leaching residues, the NaOH roasting-water leaching process was determined as the optimal treatment process for the spent V2O5-MoO3-WO3/TiO2 quaternary SCR denitration catalyst. Under the optimized conditions, after NaOH roasting-water leaching, the leaching efficiencies of V, Mo and W reached 97.29%, 99.33% and 87.57%, respectively, and the leaching residue with sodium hexatitanate (Na2Ti6O13) as the main phase was obtained.
  • loading
  • [1]
    WEI Y, LI D, QIAO J, et al. Recovery of spent SCR denitration catalyst: A review and recent advances[J]. Journal of Environmental Chemical Engineering, 2023, 11(3): 110104. doi: 10.1016/j.jece.2023.110104
    [2]
    RAKSHA S. Selective catalytic reduction catalyst (SCR Catalyst) market size [2031]. Growth market reports, 2025. Report ID: CM-566.
    [3]
    GAO Y, LUAN T, LÜ T, et al. Performance of V2O5-WO3-MoO3/TiO2 catalyst for selective catalytic reduction of NOx by NH3[J]. Chinese Journal of Chemical Engineering, 2013, 21(1): 1-7. doi: 10.1016/S1004-9541(13)60434-6
    [4]
    WEN C, GUO Y, YAN K, et al. Variations in the physicochemical properties of spent honeycomb V2O5-WO3/TiO2 catalysts from PC and CFB boilers SCR denitration systems[J]. Fuel, 2023, 347: 128384. doi: 10.1016/j.fuel.2023.128384
    [5]
    MA L, XI X, CHEN J, et al. Comprehensive recovery of W, V, and Ti from spent selective reduction catalysts[J]. Rare Metals, 2023, 42(10): 3518-3531. doi: 10.1007/s12598-023-02321-0
    [6]
    FERELLA F. A review on management and recycling of spent selective catalytic reduction catalysts[J]. Journal of Cleaner Production, 2020, 246: 118990. doi: 10.1016/j.jclepro.2019.118990
    [7]
    GAO J, LU W, LI Y, et al. Organic acid-mediated leaching kinetics study and selective extraction of Mo, V, and Ni from spent catalysts[J]. Waste Management, 2024, 187: 198-206. doi: 10.1016/j.wasman.2024.07.022
    [8]
    ZHANG Q, WU Y, LI L, et al. Sustainable approach for spent V2O5–WO3/TiO2 catalysts management: Selective recovery of heavy metal vanadium and production of value-added WO3–TiO2 photocatalysts[J]. ACS Sustainable Chemistry & Engineering, 2018, 6(9): 12502-12510.
    [9]
    SHI Z, DING Y, REN J, et al. Oxidation leaching of NiMoV alloy enriched from spent hydrogenation catalysts and solvent extraction of Mo and V[J]. Journal of Environmental Chemical Engineering, 2024, 12(1): 111714. doi: 10.1016/j.jece.2023.111714
    [10]
    SU Q, MIAO J, LI H, et al. Optimizing vanadium and tungsten leaching with lowered silicon from spent SCR catalyst by pre-mixing treatment[J]. Hydrometallurgy, 2018, 181: 230-239. doi: 10.1016/j.hydromet.2018.10.003
    [11]
    MA Z, LIU Y, ZHOU J, et al. Recovery of vanadium and molybdenum from spent petrochemical catalyst by Microwave-assisted leaching[J]. International Journal of Minerals, Metallurgy, and Materials, 2019, 26(1): 33-40. doi: 10.1007/s12613-019-1707-y
    [12]
    CHOI I H, MOON G, LEE J Y, et al. Extraction of tungsten and vanadium from spent selective catalytic reduction catalyst for stationary application by pressure leaching process[J]. Journal of Cleaner Production, 2018, 197: 163-169. doi: 10.1016/j.jclepro.2018.06.196
    [13]
    CHOI I H, MOON G, LEE J Y, et al. Alkali fusion using sodium carbonate for extraction of vanadium and tungsten for the preparation of synthetic sodium titanate from spent SCR catalyst[J]. Scientific Reports, 2019, 9(1): 12316. doi: 10.1038/s41598-019-48767-0
    [14]
    WANG B, YANG Q. Optimization of roasting parameters for recovery of vanadium and tungsten from spent SCR catalyst with composite roasting[J]. Processes, 2021, 9(11): 1923. doi: 10.3390/pr9111923
    [15]
    HUANG S, LIU J, ZHANG C, et al. Extraction of molybdenum from spent HDS catalyst by two-stage roasting followed by water leaching[J]. JOM, 2019, 71(12): 4681-4686. doi: 10.1007/s11837-019-03741-z
    [16]
    LIETTI L, NOVA I, RAMIS G, et al. Characterization and reactivity of V2O5–MoO3/TiO2 De-NOx SCR catalysts[J]. Journal of Catalysis, 1999, 187(2): 419-435. doi: 10.1006/jcat.1999.2603
    [17]
    Teng Y T. Recovery of waste SCR denitration catalyst resource components[D]. Nanjing: Southeast University, 2020. (滕玉婷. 废弃SCR脱硝催化剂资源化成分回收[D]. 南京: 东南大学, 2020.

    Teng Y T. Recovery of waste SCR denitration catalyst resource components[D]. Nanjing: Southeast University, 2020.
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(10)  / Tables(4)

    Article Metrics

    Article views (109) PDF downloads(9) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return