| Citation: | Shao Chen, Kang Yue, Xing Hongwei, Liu Chao, Lin Wenlong, Sun Ruijing, Zhou Jun. Experimental and simulation on the granulation process of blast furnace slag[J]. IRON STEEL VANADIUM TITANIUM, 2024, 45(1): 104-114. doi: 10.7513/j.issn.1004-7638.2024.01.016 |
| [1] |
Wang Yihan,Wen Zongguo, Lü Xiaojun,et al. The spatial heterogeneity of synergy and trade-off linkages between carbon and air pollutant mitigations in China's steel industry[J]. Journal of Cleaner Production, 2023, 418(15):138166.1-138166.12.
|
| [2] |
Yu Jiyong, Xu Runsheng, Zhang Jianliang, et al. A review on reduction technology of air pollutant in current China's iron and steel industry[J]. Journal of Cleaner Production, 2023, 414(15):137659.
|
| [3] |
Li Hongke, Du Genjie, Du Jianlei, et al. The current situation and trend of the comprehensive utilization of solid waste in the steel industry[J]. China Steel Focus, 2021(1):116−117. (李红科, 杜根杰, 杜建磊, 等. 钢铁工业固废综合利用产业发展现状及趋势[J]. 冶金管理, 2021(1):116−117.
|
| [4] |
Zhang Xinhua. Market review of domestic pig iron in 2022 and outlook for 2023 [EB/OL]. (2022-12-30)[2023-11-30] https://gc.mysteel.com/. (张新华. 国内生铁2022年市场回顾与2023年展望[EB/OL]. (2022-12-30)[2023-11-30] https://gc.mysteel.com/.
Zhang Xinhua. Market review of domestic pig iron in 2022 and outlook for 2023 [EB/OL]. (2022-12-30)[2023-11-30] https://gc.mysteel.com/.
|
| [5] |
Liu Meng, Huang Zhongyuan, Zhang Jie. Present situation and trend of treatment technology for blast furnace slag[J]. Metallurgical Equipment, 2021(2):1−4. (刘猛, 黄忠源, 张杰. 高炉熔渣的处理技术现状及趋势[J]. 冶金设备, 2021(2):1−4.
|
| [6] |
Wang Kairong. Current situation of comprehensive utilization of solid waste resources[J]. China Nonferrous Metals, 2019(11):34−35. (王凯荣. 当前固废资源综合利用工作开展情况[J]. 中国有色金属, 2019(11):34−35.
|
| [7] |
Liu Lingchuan. Development status and suggestions of comprehensive utilization of solid waste in China's iron and steel industry[J]. China Resources Comprehensive Utilization, 2021,39(1):113−116. (刘令传. 我国钢铁工业固废综合利用产业发展现状及建议[J]. 中国资源综合利用, 2021,39(1):113−116.
|
| [8] |
Ni Jiandong. Application and research of solid waste in iron and steel in cement industry[J]. China Steel Focus, 2021(23):140−141. (倪建东. 论钢铁中的固废在水泥行业中的应用及研究[J]. 冶金管理, 2021(23):140−141.
|
| [9] |
Ohta Akira, Den Hiroaki, Yoshinobu Yanagida, et al . Production of high glass content slag [J]. Tetsu to Hagane-Journal of the Iron and Steel Institute of Japan, 1983, 69 (12): S844. ( 大田昭, 佐藤博明, 佐藤芳行, et al. 高ガラス化率の成品スラグの製造 : 高炉スラグ熱回収方法の開発第 4 報[J], 鐵と鋼, 1983, 69(12): S844.
Ohta Akira, Den Hiroaki, Yoshinobu Yanagida, et al. Production of high glass content slag [J]. Tetsu to Hagane-Journal of the Iron and Steel Institute of Japan, 1983, 69 (12): S844.
|
| [10] |
Fujii Koichi ,Tetsuyuki Nakamura, Tsuki Iwao Bashi Bridge, et al. Studies on the operating conditions with the experimental heat recovery equipment[J]. Tetsu to Hagane-journal of the Iron and Steel Institute of Japan, 1982, 68 (4): S93. ( 藤井孝一, 中村哲之, 岩橋槻雄, et al. 高炉スラグ熱回収試験設備による操業条件の検討: 高炉スラグの粒状化および熱回収法の研究第 V 報[J]. 鐵と鋼, 1982, 68(4): S93.
Fujii Koichi ,Tetsuyuki Nakamura, Tsuki Iwao Bashi Bridge, et al. Studies on the operating conditions with the experimental heat recovery equipment[J]. Tetsu to Hagane-journal of the Iron and Steel Institute of Japan, 1982, 68 (4): S93.
|
| [11] |
Yan Zhaomin, Zhou Yangmin, Yang Zhiyuan, et al. Present situation and development trend of blast furnace slag comprehensive utilization[J]. Research on Iron & Steel, 2010,38(2):53−56. (闫兆民, 周扬民, 杨志远, 等. 高炉渣综合利用现状及发展趋势[J]. 钢铁研究, 2010,38(2):53−56.
|
| [12] |
Kenny W F. Energy conservation in process industries[ M]. Orlando : Academic Press, 1984.
|
| [13] |
Pickering S J, Hay N, Roylanae T F, et al. New process for dry granulation and heat recovery from molten blast fumaee slag[J]. Ironmaking and Steelmaking, 1985,12(1):14−21.
|
| [14] |
Taihei Shimada, Tomohiro Akiyama, Eiki Kasai, et al. Atomization of molten slag by rotary-cup atomizer [J]. Bulletin of the Institute for Advanced Materials Processing, Tohoku University, 2001, 56 (1): 92-97. (嶋田太平, 秋山友宏, 葛西栄輝, et al. 回転カップアトマイザーを用いた溶融スラグの微粒化[J]. 東北大学素材工学研究所彙報, 2001, 56 (1): 92-97.
Taihei Shimada, Tomohiro Akiyama, Eiki Kasai, et al. Atomization of molten slag by rotary-cup atomizer [J]. Bulletin of the Institute for Advanced Materials Processing, Tohoku University, 2001, 56 (1): 92-97.
|
| [15] |
Mizuochi T, Yagi J, Akiyama T. Granulation of molten slag for heat recovery [C] //37th Intersociety Energy Conversion Engineering Conference (IECEC), 2002: 641 - 646.
|
| [16] |
Maruoka N, Mizuochi T, Purwanto H. Feasibility study for recovering waste heat in the steel-making industry using a chemical recuperator [J].ISIJ International, 2004, 44 (2): 257 -262.
|
| [17] |
Liu Junxiang, Yu Qingbo, Li Peng, et al. Experimental study on dry-granulation of molten blast furnace slag[J]. Iron and Steel, 2010,45(2):95−98. (刘军祥, 于庆波, 李朋, 等. 高炉渣干法粒化试验研究[J]. 钢铁, 2010,45(2):95−98.
|
| [18] |
Liu J, Yu Q, Guo Q. Experimental investigation of liquid disintegration by rotary cups[J]. Chemical Engineering Science, 2012,73:44−50. doi: 10.1016/j.ces.2012.01.010
|
| [19] |
Yu Qingbo, Liu Junxiang, Hu Xianzhong, et al. Simulation experimental research of granulation process for iron slag[J]. Iron and Steel, 2009,44(4):82−85. (于庆波, 刘军祥, 胡贤忠, 等. 高炉渣破碎过程的模拟实验研究[J]. 钢铁, 2009,44(4):82−85.
|
| [20] |
Yu Qingbo, Liu Junxiang, Dou Chenxi, et al. Dry granulation experiment of blast furnace slag by rotary cup atomizer[J]. Journal of Northeastern University (Natural Science), 2009, 30(8): 1163-1165, 1173. (于庆波, 刘军祥, 窦晨曦, 等. 转杯法高炉熔渣粒化实验研究[J]. 东北大学学报, 2009, 30(8): 1163-1165, 1173.
Yu Qingbo, Liu Junxiang, Dou Chenxi, et al. Dry granulation experiment of blast furnace slag by rotary cup atomizer[J]. Journal of Northeastern University (Natural Science), 2009, 30(8): 1163-1165, 1173.
|
| [21] |
Zhu X, Zhang H, Tan Y, et al. Analogue experimental study on centrifugal-air blast granulation for molten slag[J]. Applied Thermal Engineering, 2015,88:157−164. doi: 10.1016/j.applthermaleng.2014.11.077
|
| [22] |
Dai Xiaotian, Qi Yuanhong, Zhang Chunxia, et al. Analysis of blast furnace slag quenching dry granulation process[J]. Journal of lron and Steel Research, 2007(5):14−19. (戴晓天, 齐渊洪, 张春霞, 等. 高炉渣急冷干式粒化处理工艺分析[J]. 钢铁研究学报, 2007(5):14−19.
|
| [23] |
Wu Junjun, Wang Hong, Zhu Xun, et al. Centrifugal granulation performance of liquid with various viscosities for heat recovery of blast furnace slag[J]. Applied Thermal Engineering, 2015, 89:1-11.
|
| [24] |
Wu Junjun. Centrifugal granulation mechanism of molten blast furnace slag[D]. Chongqing:Chongqing University, 2016. (吴君军. 高炉熔渣离心粒化机理及规律[D]. 重庆:重庆大学, 2016.
Wu Junjun. Centrifugal granulation mechanism of molten blast furnace slag[D]. Chongqing:Chongqing University, 2016.
|
| [25] |
Wang Zhilong. Research progress in centrifugal granulation of high temperature liquid slag[J]. Modern Chemical Research, 2023(4):25−27. (王治龙. 高温液态熔渣离心粒化研究进展[J]. 当代化工研究, 2023(4):25−27.
|
| [26] |
Lü Yiwen, Zhu Xun, Wang Hong, et al. Centrifugal granulation and waste heat recovery technology for high temperature molten slag[J]. China Basic Science, 2020,22(2):28−35, 42. (吕义文, 朱恂, 王宏, 等. 高温液态熔渣离心粒化余热回收技术[J]. 中国基础科学, 2020,22(2):28−35, 42.
|
| [27] |
Liu J X, Yu Q B, Dou C X, et al. Experimental study on heat transfer characteristics of apparatus for recovering the waste heat of blast furnace slag[J]. Advanced Materials Research, 2010,97-101:2343−2346.
|
| [28] |
Toshio Mizuochi, Tomohiro Akiyama, Taihei S, et al. Feasibility of rotary cup atomizer for slag granulation[J]. ISIJ International, 2001(12):1423−1428.
|
| [29] |
Szargut J T. Proceedings of the international conference[C]. Gliwice: University of Silesia, 1993: 731−738.
|
| [30] |
Dunskii V F, Nikitin N V, Shul’ ginova G A. Atomization by a rotating disk of liquids which poorly wet its surface[J]. Journal of Engineering Physics, 1985,48(1):42−45.
|
| [31] |
Xie J W, Zhao Y Y, Dunkley J J. Effects of processing conditions on powder particle size and morphology in centrifugal atomisation of tin[J]. Powder Metallurgy, 2004, 47(2).
|
| [32] |
Jahanshahi S, Deev A, Haque N, et al. Current status and future direction of low‐emission integrated steelmaking process[M]. EPD Symposium in Honor of Davi-d GC Robertson, 2014:303−316.
|
| [33] |
Jahanshahi S, Xie D, Pan Y, et al. Dry slag granulation with integrated heat recovery[C]// First Intl. Conference on Energy Efficiency and CO2 Reduction (EECR) in the Steel Industry, 2011.
|
| [34] |
POSCO, Carbon report 2013, South Korea, (2013).
|
| [35] |
Min Y Z, Chao L, Li L X, et al. The experimental study of molten blast slag dry granulation[J]. Advanced Materials Research, 2011,356-360:1882−1885.
|
| [36] |
Yan Zhaomin, Zhou Yangmin, Yang Zhiyuan, et al. Experimental study of plates dry granulation of BF slag[J]. Energy for Metallurgical Industry, 2010, 29(3):44-46. (闫兆民, 周扬民, 杨志远, 等. 高炉渣干式平盘粒化实验研究[J]. 冶金能源, 2010, 29(3).
Yan Zhaomin, Zhou Yangmin, Yang Zhiyuan, et al. Experimental study of plates dry granulation of BF slag[J]. Energy for Metallurgical Industry, 2010, 29(3): 44-46.
|
| [37] |
Li Zonggang, Zhou Yangmin, Yi Chuijie, et al. Experimental study on the production of hot blast using hot blast furnace slag as heat carrier in rotary kiln heat transfer[J]. Energy for Metallurgical Industry, 2013,32(4):33−35.
|
| [38] |
Ji Huimin, Huang Youliang, Yi Chuijie, et al. Dry centrifugal granulation mechanism and experimental study of blast furnace slag[J]. China Powder Science and Technology, 2020,26(2):63−69. (纪慧敏, 黄友亮, 仪垂杰, 等. 高炉渣干式离心粒化机理及实验研究[J]. 中国粉体技术, 2020,26(2):63−69.
|
| [39] |
Li Shun. Heat recovery from BF slag at home and abroad[J]. Industrial Heating, 2009(3):1−4. (李顺. 国内外熔融高炉渣显热回收方法[J]. 工业加热, 2009(3):1−4.
|
| [40] |
Michiaki Sakakibara. Development of the technology on heat recovery from molten slag of blast furnace[J]. Iron and Steel, 1990,76(10):1587−1596. (榊原路晤. 高炉溶融スラグ顯熱総合回收技術の開発[J]. 鉄と鋼, 1990,76(10):1587−1596.
|
| [41] |
Lü Xiaofang. Current status and progress in treating and recycling blast furnace slag[J]. Southern Metals, 2010(3):14−18. (吕晓芳. 高炉渣处理、回收利用技术的现状与进展[J]. 南方金属, 2010(3):14−18.
|
| [42] |
Chang Hao. Simulation experimental study on granulating molten blast furnace slag by nozzle jetting and analysis of slag solidification[D]. Jinan:Shandong Jianzhu University, 2014. (常浩. 高炉熔渣喷射粒化模拟实验及凝固放热分析[D].济南: 山东建筑大学, 2014.
Chang Hao. Simulation experimental study on granulating molten blast furnace slag by nozzle jetting and analysis of slag solidification[D]. Jinan: Shandong Jianzhu University, 2014.
|
| [43] |
Liu Zhenchao. The mechanism and experimental research on blast furnace slag gas quenching into glass beeds[D]. Tangshan: North China University of Science and Technology, 2018. (刘振超. 高炉渣气淬成珠机理及实验研究[D]. 唐山:华北理工大学, 2018.
Liu Zhenchao. The mechanism and experimental research on blast furnace slag gas quenching into glass beeds[D]. Tangshan: North China University of Science and Technology, 2018.
|
| [44] |
Kang Yue, Liu Chao, Zhang Yuzhu, et al. Experimental study on granulation of blast furnace slag by gas quenching[J]. Journal of Northeastern University (Natural Science), 2020,41(2):212−216. (康月, 刘超, 张玉柱, 等. 气淬法粒化高炉渣实验研究[J]. 东北大学学报(自然科学版), 2020,41(2):212−216.
|
| [45] |
Kang Yue, Liu Chao, Zhang Yuzhu, et al. Granulation mechanism of gas quenching blast furnace slag with different basic ties[J]. Ironmaking & Steelmaking, 2020, 47(10).
|
| [46] |
Kang Yue, Liu Chao, Zhang Yuzhu. Feasibility analysis of blast furnace slag as gas quenching raw material[J]. China Metallurgy, 2021,31(5):127−131, 137. (康月, 刘超, 张玉柱. 高炉渣作为气淬喷吹原料的可行性分析[J]. 中国冶金, 2021,31(5):127−131,137.
|
| [47] |
Wang Lili, Zhang Yuzhu, Ke Haibin, et al. Experimental investigation on granulation characteristics and waste heat recovery of molten slag in gas quenching dry granulation technique[J]. Applied Thermal Engineering, 2021, 184(1):1-7.
|
| [48] |
Li G, Guo M. Current development of slag valorisation in China[J]. Waste and Biomass Valorization, 2014,5(3):317−325.
|
| [49] |
Wang Zibing, Liu Yue, Zhang Yuzhu, et al. Experimental study on heat recovery of the process of gas blowing for blast furnace slag[J]. Iron Steel Vanadium Titanium, 2018,39(4):93−98. (王子兵, 刘跃, 张玉柱, 等. 高炉熔渣气淬粒化热量回收试验研究[J]. 钢铁钒钛, 2018,39(4):93−98.
|
| [50] |
Li Shulei, Li Shuangfeng. Preliminary research on waste heat recovery from blast furnace slag by gas quenching[J]. Metallurgical Equipment, 2019(2):1−4, 18.
|
| [51] |
Wan Xinyu, Yan Dingliu, Gao Jianjun, et al. Experimental study on air-water mixed quenching process in dry type BF slag granulation and high efficient waste heat recovery[J]. Ironmaking, 2020,39(4):8−12. (万新宇, 严定鎏, 高建军,等. 高炉渣气-水混淬干法粒化及余热回收扩大试验研究[J]. 炼铁, 2020,39(4):8−12.
|
| [52] |
Guo Ying. Numerical simulation of granulation and waste heat recovery process for blast furnace slag[D]. Shenyang: Northeastern University, 2008. (郭英. 高炉渣破碎及余热回收过程的数值模拟[D]. 沈阳:东北大学, 2008.
Guo Ying. Numerical simulation of granulation and waste heat recovery process for blast furnace slag[D]. Shenyang: Northeastern University, 2008.
|
| [53] |
Yang Shuguang. Numerical simulation of the flight heat transfer process of BF slag particle group in the granulation chamber[D]. Shenyang: Northeastern University, 2020. (杨曙光. 高炉渣颗粒群在粒化仓内飞行过程的传热数值模拟[D]. 沈阳:东北大学, 2020.
Yang Shuguang. Numerical simulation of the flight heat transfer process of BF slag particle group in the granulation chamber[D]. Shenyang: Northeastern University, 2020.
|
| [54] |
Qiu Yongjun. Numerical research of solidification and heat transfer characteristics for an air-cooling molten blast furnace slag droplet[D]. Chongqing:Chongqing University, 2014. (邱勇军. 熔渣颗粒空气冷却相变换热特性的数值研究[D].重庆: 重庆大学, 2014.
Qiu Yongjun. Numerical research of solidification and heat transfer characteristics for an air-cooling molten blast furnace slag droplet[D]. Chongqing:Chongqing University, 2014.
|
| [55] |
Liu Xiaoying. Numerical research of solidification and heat transfer characteristics for a molten blast furnace slag droplet [D].Chongqing: Chongqing University, 2016. (刘小英. 高温熔融高炉渣颗粒相变冷却换热特性的数值研究[D]. 重庆:重庆大学, 2016.
Liu Xiaoying. Numerical research of solidification and heat transfer characteristics for a molten blast furnace slag droplet [D].Chongqing: Chongqing University, 2016.
|
| [56] |
Wu Junjun, Wang Hong, Zhu Xun, et al. Flow characteristics of molten blast furnace slag film on rotary ato-mizers with various configurations[J]. Journal of Iron and Steel Research, 2017,29(1):19−25. (吴君军, 王宏, 朱恂, 等. 不同结构粒化器表面高炉熔渣液膜的流动特性[J]. 钢铁研究学报, 2017,29(1):19−25.
|
| [57] |
Xiang Yuhao, Zhu Xun, Wang Hong, et al. Numerical study on phase change cooling and crystallizati-on of a molten blast furnace slag droplet impacting the wall[J]. Journal of Engineering Thermophysics, 2022,43(5):1337−1344. (向宇豪, 朱恂, 王宏, 等. 熔融高炉渣液滴撞击壁面动态行为及相变换热特性的数值模拟[J]. 工程热物理学报, 2022,43(5):1337−1344.
|
| [58] |
Pan Yuhua, Peter J Witt, Xie Dongsheng. CFD simulation of free surface flow and heat transfer of liquid slag on a spinning disc for a novel dry slag granulation process[J]. Progress in Computational Fluid Dynamics, An International Journal, 2010,10(5/6):292−299.
|
| [59] |
Hadley D T, Pan Y, Lim K, et al. Engineering design of direct contact counter current moving bed heat exchangers[J]. International Journal of Mineral Processing, 2015,14291-100.
|
| [60] |
Geng Miaohong. Numerical simulation of blast furnace slag solidification process[D].Shengyang: Northeastern University, 2007. (耿苗红. 高炉渣粒凝固过程的数值模拟[D]. 沈阳:东北大学, 2007.
Geng Miaohong. Numerical simulation of blast furnace slag solidification process[D].Shengyang: Northeastern University, 2007.
|
| [61] |
Yang Yinkai. Numerical simulation of blast furnace slag's dry centrifugal granulation[D]. Wuhan:Wuhan University of Science and Technology, 2013. (杨银凯. 高炉熔渣干式离心粒化数值模拟研究[D]. 武汉:武汉科技大学, 2013.
Yang Yinkai. Numerical simulation of blast furnace slag's dry centrifugal granulation[D]. Wuhan:Wuhan University of Science and Technology, 2013.
|
| [62] |
Chang Qingming, Cheng Yongkai, Li Xianwang, et al. Simulation study on the dry centrifugal granulation process of blast furnace slag[J]. Iron Steel Vanadium Titanium, 2014,35(1):69−73, 78. (常庆明, 程永楷, 李先旺, 等. 高炉渣干式离心粒化的建模仿真研究[J]. 钢铁钒钛, 2014,35(1):69−73, 78. doi: 10.7513/j.issn.1004-7638.2014.01.014
|
| [63] |
Gao Jie, Feng Yanhui, Feng Daili, et al. Centrifugal granulation of liquid slag by wind quenching[J]. Journal of Engineering Thermophysics, 2021,42(5):1288−1292. (高洁, 冯妍卉, 冯黛丽, 等. 风淬作用下液态熔渣的离心粒化[J]. 工程热物理学报, 2021,42(5):1288−1292.
|
| [64] |
Yan Zhaomin, Zhou Yangmin, Yang Zhiyuan, et al. Experimental study of plates dry granulation of BF slag[J]. Energy for Metallurgical Industry, 2010,29(3):44−46. (闫兆民, 周扬民, 杨志远, 等. 高炉渣干式平盘粒化实验研究[J]. 冶金能源, 2010,29(3):44−46.
|
| [65] |
Kang Yue, Liu Chao, Zhang Yuzhu, et al. Phase transition simulation of air quenching blast furnace slag during cooling and solidification[J]. China Metallurgy, 2022,32(5):116−124. (康月, 刘超, 张玉柱, 等. 气淬高炉熔渣冷却凝固相变特性仿真[J]. 中国冶金, 2022,32(5):116−124.
|
| [66] |
Wang Lili. Research on the granulating mechanism and the heat transfer characteristics of blast furnace slag in gas quenching [D]. Tangshan: North China University of Science and Technology, 2021. (王丽丽. 气淬高炉熔渣粒化机理及传热特性研究[D]. 唐山:华北理工大学, 2021.
Wang Lili. Research on the granulating mechanism and the heat transfer characteristics of blast furnace slag in gas quenching [D]. Tangshan: North China University of Science and Technology, 2021.
|
| [67] |
Wang Lili, Zhang Yuzhu, Ke Haibin, et al. Numerical simulation of molten slag film breakup during granulation process using air-quenching[J]. Journal of Materials and Metallurgy, 2020,19(2):87−93. (王丽丽, 张玉柱, 客海滨, 等. 气淬粒化工艺中熔渣液膜破碎数值模拟[J]. 材料与冶金学报, 2020,19(2):87−93.
|
| [68] |
Liu Xiaohong, Wen Zhi, Du Yuhang, et al. Study on liquid film breaking process of gas quenched granulated slag[J]. Journal of Central South University (Science and Technology), 2022,53(8):2851−2860. (刘晓宏, 温治, 杜宇航, 等. 气淬粒化熔渣液膜破碎过程研究[J]. 中南大学学报(自然科学版), 2022,53(8):2851−2860.
|
| [69] |
Du Yuhang, Liu Xiaohong, Wen Zhi, et al. Numerical simulation of the breakup of high temperature blast fur-nace slag droplet[J]. Journal of Materials and Metallurgy, 2023,22(1):23−29. (杜宇航, 刘晓宏, 温治, 等. 高炉渣液滴破碎过程数值模拟[J]. 材料与冶金学报, 2023,22(1):23−29.
|