Volume 47 Issue 1
Feb.  2026
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ZHANG Ningyu, XIE Shaoxian, XIANG Junyi, CHEN Lian, LÜ Xuewei. Vanadium extraction from hot metal via indirect oxidation using solid oxidizing agents[J]. IRON STEEL VANADIUM TITANIUM, 2026, 47(1): 1-9. doi: 10.7513/j.issn.1004-7638.2026.01.001
Citation: ZHANG Ningyu, XIE Shaoxian, XIANG Junyi, CHEN Lian, LÜ Xuewei. Vanadium extraction from hot metal via indirect oxidation using solid oxidizing agents[J]. IRON STEEL VANADIUM TITANIUM, 2026, 47(1): 1-9. doi: 10.7513/j.issn.1004-7638.2026.01.001

Vanadium extraction from hot metal via indirect oxidation using solid oxidizing agents

doi: 10.7513/j.issn.1004-7638.2026.01.001
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  • Received Date: 2025-06-19
  • Accepted Date: 2025-08-27
  • Rev Recd Date: 2025-08-18
  • Available Online: 2026-02-28
  • Publish Date: 2026-02-28
  • Aiming at solving the problems of temperature control in molten bath, iron loss, and grade reduction of vanadium slag caused by O2 injection in the traditional process of vanadium extraction from hot metal, a new technology using iron oxides (Fe2O3) for vanadium extraction from hot metal was proposed in this study, taking advantage of the characteristics of mild indirect oxidation reaction and controllable process. Thermodynamic calculations identified Fe2O3 as the optimal oxidizer with recommended addition ranges of 1.5%–6.0%. A systematic investigation was conducted on the effects of Fe2O3 addition ratio, particle size, and bath temperature, revealing the enhancement mechanisms of particle size reduction and temperature elevation on vanadium oxidation. The study further developed a “CaO-Fe2O3” oxidizer system that improves reaction efficiency by lowering the melting temperature. Through process parameter optimization, the optimal conditions were determined as: reaction temperature 1350 °C, 4.5% of 0.074–0.5 mm Fe2O3 with n(CaO): n(Fe2O3) = 0.75. Under these conditions, the reaction reached equilibrium within 2 min, achieving a final V content in the hot metal of 0.016%, oxidation rate of 95.12%, with vanadium slag containing 7.15% V and 1.93% P. This “CaO-Fe2O3” system demonstrates efficient vanadium extraction from hot metal and provides new insights for the development of vanadium extraction technologies.
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