Volume 47 Issue 1
Feb.  2026
Turn off MathJax
Article Contents
ZHOU Suying, GAO Hui, SUN Xiaohui, CHEN Xiangsheng, DONG Mengge, XUE Xiangxin. Resource recovery from vanadium-extracted wastewater and high-magnesium desulfurization wastewater via synergistic magnesium ammonium phosphate precipitation[J]. IRON STEEL VANADIUM TITANIUM, 2026, 47(1): 112-120. doi: 10.7513/j.issn.1004-7638.2026.01.013
Citation: ZHOU Suying, GAO Hui, SUN Xiaohui, CHEN Xiangsheng, DONG Mengge, XUE Xiangxin. Resource recovery from vanadium-extracted wastewater and high-magnesium desulfurization wastewater via synergistic magnesium ammonium phosphate precipitation[J]. IRON STEEL VANADIUM TITANIUM, 2026, 47(1): 112-120. doi: 10.7513/j.issn.1004-7638.2026.01.013

Resource recovery from vanadium-extracted wastewater and high-magnesium desulfurization wastewater via synergistic magnesium ammonium phosphate precipitation

doi: 10.7513/j.issn.1004-7638.2026.01.013
More Information
  • Received Date: 2025-11-06
  • Accepted Date: 2025-12-11
  • Rev Recd Date: 2025-12-08
  • Available Online: 2026-02-25
  • Publish Date: 2026-02-25
  • Vanadium production generates significant quantities of “triple-high” complex vanadium-extracted wastewater (high in ammonia-nitrogen, hexavalent chromium, and salt) from sodic roasting vanadium extraction, alongside magnesium-rich desulfurization effluent from flue gas desulfurization. These effluents pose significant resource and environmental challenges. Traditional separate treatment methods for these wastewater face challenges of large land occupation and high maintenance costs. This study proposes a struvite-driven co-treatment strategy aimed at the preliminary treatment process, where vanadium-extracted wastewater serves as the nitrogen source and desulfurization wastewater provides magnesium for struvite precipitation. Under optimal conditions (pH = 9.5, n(Mg):n(N) = 1.8, n(P):n(N) = 1.5, reaction time = 15 min) with in-progress precipitation pH adjustment mode. The process enabled recovery of NH4+–N (97.72%) and Mg2+ (86.62%), and precipitated Cr-free struvite (73.24%) and hazenite (23.75%), highlighting its dual-resource recycling capability. Additionally, the process reduced chemical usage by 22%-60% and minimized land occupation, thereby reducing the treatment load of subsequent high-salt wastewater. This research provides a new and efficient strategy for the resource utilization of wastewater generated by vanadium plants.
  • loading
  • [1]
    CHASTEEN N D. The biochemistry of vanadium[M]. 1983. Springer Berlin Heidelberg.
    [2]
    CARPENTIER W, SANDRA K, DE SMET I, et al. Microbial reduction and precipitation of vanadium by shewanella oneidensis[J]. Applied & Environmental Microbiology, 2003, 69(6): 3636-3639. doi: 10.1128/AEM.69.6.3636-3639.2003
    [3]
    XING F, FU Q, XING F, et al. Bismuth single atoms regulated graphite felt electrode boosting high power density vanadium flow batteries[J]. Journal of the American Chemical Society, 2024, 146: 26024-26033. doi: 10.1021/jacs.4c04951
    [4]
    PENG H. A literature review on leaching and recovery of vanadium[J]. Journal of Environmental Chemical Engineering, 2019, 7: 103313. doi: 10.1016/j.jece.2019.103313
    [5]
    ZHANG X, LIU F, XUE X, et al. Effects of microwave and conventional blank roasting on oxidation behavior, microstructure and surface morphology of vanadium slag with high chromium content[J]. Journal of Alloys and Compounds, 2016, 686: 356-365. doi: 10.1016/j.jallcom.2016.06.038
    [6]
    DONG M, XUE X, YANG H, et al. A novel comprehensive utilization of vanadium slag: As gamma ray shielding material[J]. Journal of Hazardous materials, 2016, 318: 751-757. doi: 10.1016/j.jhazmat.2016.06.012
    [7]
    LIN H, LIN Y, WANG D, et al. Ammonium removal from digested effluent of swine wastewater by using solid residue from magnesium-hydroxide flue gas desulfurization process[J]. Journal of Industrial and Engineering Chemistry, 2018, 58: 148-154. doi: 10.1016/j.jiec.2017.09.019
    [8]
    WANG Y, ZHAN L, LUO Q, et al. Investigation on the rotary atomization evaporation of high-salinity desulfurization wastewater: Performance and products insights[J]. J Environ Manage, 2024, 371: 123044. doi: 10.1016/j.jenvman.2024.123044
    [9]
    ZHOU S, DONG M, DING X, et al. Application of RSM to optimize the recovery of ammonia nitrogen from high chromium effluent produced in vanadium industry using struvite precipitation[J]. Journal of Environmental Chemical Engineering, 2021, 9.
    [10]
    MAGHFIROH M, PARK N, CHANG H, et al. Ammonium removal and recovery from greywater using the combination of ion exchange and air stripping: The utilization of NaOH for the regeneration of natural zeolites[J]. Journal of Water Process Engineering, 2023, 52.
    [11]
    P W, K C, SCHMOCH U. 100 radical innovation breakthroughs for the future[M]. Luxembourg: European Commission, 2019.
    [12]
    ZHOU S, DONG M, DING X, et al. A near-zero-waste approach using simple physical-chemical methods recovery high concentrations of ammonia nitrogen, heavy metal, and sodium salts from hazardous vanadium-extracted solution[J]. Journal of Cleaner Production, 2021, 316.
    [13]
    WU K, YU J, WANG J, et al. Recycle of residual ammonium from weathered crust elution-deposited rare earth tailings via an efficient combined method of elution, struvite precipitation and on-line adsorption[J]. Journal of Water Process Engineering, 2024, 68: 106567. doi: 10.1016/j.jwpe.2024.106567
    [14]
    SHUKLA A, PRAKASH O, BISWAS R, et al. Design and preliminary techno-economic assessment of a pilot scale pharmaceutical wastewater treatment system for ammonia removal and recovery of fertilizer[J]. Journal of Environmental Management, 2022, 321: 115898. doi: 10.1016/j.jenvman.2022.115898
    [15]
    LI L, LI H, HUANG H, et al. Novel high-purity struvite crystallization method for phosphate recovery from simulated swine wastewater using activated talcum[J]. Journal of Cleaner Production, 2024, 452.
    [16]
    TAO W, FATTAH K P, HUCHZERMEIER M P. Struvite recovery from anaerobically digested dairy manure: A review of application potential and hindrances[J]. J Environ Manage, 2016, 169: 46-57. doi: 10.1016/j.jenvman.2015.12.006
    [17]
    GB 38400-2019[S]. Limitation requirements of toxic and harmful substance in fertilizers. Standards Press of China, Beijing, 2019. (GB 38400-2019[S]. 《肥料中有毒有害物质的限量要求》. 北京: 中国标准出版社, 2019.

    GB 38400-2019[S]. Limitation requirements of toxic and harmful substance in fertilizers. Standards Press of China, Beijing, 2019.
    [18]
    QUINTANA M, COLMENAREJO M F, BARRERA J U S, et al. Use of a byproduct of magnesium oxide production to precipitate phosphorus and nitrogen as struvite from wastewater treatment liquors[J]. Journal of agricultural and food chemistry, 2004, 52: 294-299. doi: 10.1021/jf0303870
    [19]
    AGUADO D, BARAT R, BOUZAS A, et al. P-recovery in a pilot-scale struvite crystallisation reactor for source separated urine systems using seawater and magnesium chloride as magnesium sources[J]. Science of the Total Environment, 2019, 672: 88-96. doi: 10.1016/j.scitotenv.2019.03.485
    [20]
    LIU Y, SHI P, JIANG M. Hydrothermal recovery and reuse of oxidated by-products in magnesium flue gas desulfurization: Experimental studies and molecular dynamics simulation[J]. Journal of Environmental Chemical Engineering, 2022, 10.
    [21]
    LI S, ZENG W, XU H, et al. Performance investigation of struvite high-efficiency precipitation from wastewater using silicon-doped magnesium oxide[J]. Environ Sci Pollut Res Int, 2020, 27: 15463-15474. doi: 10.1007/s11356-019-07589-3
    [22]
    WU H, VANEECKHAUTE C. Nutrient recovery from wastewater: A review on the integrated physicochemical technologies of ammonia stripping, adsorption and struvite precipitation[J]. Chemical Engineering Journal, 2022, 433.
    [23]
    KORCHEF A, SAIDOU H, BEN AMOR M. Phosphate recovery through struvite precipitation by CO2 removal: effect of magnesium, phosphate and ammonium concentrations[J]. Journal of Hazardous materials, 2011, 186: 602-613. doi: 10.1016/j.jhazmat.2010.11.045
    [24]
    SHU J C, LIU R L, LIU Z H, et al. Simultaneous removal of ammonia and manganese from electrolytic metal manganese residue leachate using phosphate salt[J]. Journal of Cleaner Production, 2016, 135: 468-475. doi: 10.1016/j.jclepro.2016.06.141
    [25]
    ZHOU S, DING X, XUE X X, et al. Optimization of MAP process for recovery high concentration ammonia nitrogen of vanadium-extraction wastewater with response surface methodology[J]. Journal of Northeastern University (Natural Science), 2021, 42(6): 789-7946. (周素莹, 丁学勇, 薛向欣, 等. 磷酸铵镁结晶法高效回收提钒废水中的高浓度氨氮[J]. 东北大学学报: 自然科学版, 2021, 42(6): 789-794.

    ZHOU S, DING X, XUE X X, et al. Optimization of MAP process for recovery high concentration ammonia nitrogen of vanadium-extraction wastewater with response surface methodology[J]. Journal of Northeastern University (Natural Science), 2021, 42(6): 789-7946.
    [26]
    MOULESSEHOUL A, HARRACHE D, GALLART-MATEU D, et al. Phosphorus removal and recovery from water and wastewater by the struvite crystallization[J]. Desalination and Water Treatment, 2024, 320.
    [27]
    LU X, ZHONG R, LIU Y, et al. The incorporation of Pb2+ during struvite precipitation: Quantitative, morphological and structural analysis[J]. J Environ Manage, 2020, 276: 111359. doi: 10.1016/j.jenvman.2020.111359
    [28]
    WATSON C, CLEMENS J, WICHERN F. Hazenite: a new secondary phosphorus, potassium and magnesium fertiliser[J]. Plant, Soil and Environment, 2020, 66: 1-6. doi: 10.17221/492/2019-pse
    [29]
    LAPINKANGAS S, RAUTIO L, KAUPPINEN T, et al. Precipitation of potassium as hazenite from washing water of spent alkaline batteries[J]. Chemical Engineering Journal Advances, 2022, 12.
    [30]
    PERWITASARI D S, MURYANTO S, JAMARI J, et al. Crystallization of struvite in the presence of calcium ions: Change in reaction rate, morphology and chemical composition[J]. Cogent Engineering, 2022, 9.
    [31]
    HOVELMANN J, STAWSKI T M, BESSELINK R, et al. A template-free and low temperature method for the synthesis of mesoporous magnesium phosphate with uniform pore structure and high surface area[J]. Nanoscale, 2019, 11: 6939-6951. doi: 10.1039/C8NR09205B
    [32]
    ZHOU S, XIE Y, GAO H, et al. Ammonia nitrogen removal and MAP crystal morphology affected by reaction conditions in high-concentration wastewater[J]. Sustainability, 2025, 17: 8550. doi: 10.3390/su17198550
    [33]
    BARBOSA S G, PEIXOTO L, MEULMAN B, et al. A design of experiments to assess phosphorous removal and crystal properties in struvite precipitation of source separated urine using different Mg sources[J]. Chemical Engineering Journal, 2016, 298: 146-153. doi: 10.1016/j.cej.2016.03.148
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(8)  / Tables(3)

    Article Metrics

    Article views (77) PDF downloads(27) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return