Volume 47 Issue 3
Jun.  2026
Turn off MathJax
Article Contents
CHEN Mao, LI Yehui, CHEN Buxin, HU Meilong. Microwave roasting-assisted separation and enrichment of titanium-enriched phases from titanium-bearing electric furnace smelting slag[J]. IRON STEEL VANADIUM TITANIUM, 2026, 47(3): 1-9. doi: 10.7513/j.issn.1004-7638.2026.03.001
Citation: CHEN Mao, LI Yehui, CHEN Buxin, HU Meilong. Microwave roasting-assisted separation and enrichment of titanium-enriched phases from titanium-bearing electric furnace smelting slag[J]. IRON STEEL VANADIUM TITANIUM, 2026, 47(3): 1-9. doi: 10.7513/j.issn.1004-7638.2026.03.001

Microwave roasting-assisted separation and enrichment of titanium-enriched phases from titanium-bearing electric furnace smelting slag

doi: 10.7513/j.issn.1004-7638.2026.03.001
More Information
  • Received Date: 2026-03-02
  • Accepted Date: 2026-03-26
  • Rev Recd Date: 2026-03-23
  • Publish Date: 2026-06-29
  • Titanium dioxide (TiO2) in titanium-bearing electric furnace molten slag is characterized by complex mineral phases, low titanium grade, and high impurity content, which greatly increases the difficulty of titanium separation and enrichment. In this work, a combined process of microwave roasting and separation was proposed to realize titanium enrichment from titanium-bearing electric furnace molten slag. The effects of microwave roasting on the separation and enrichment of titanium-rich phases (mainly anosovite) were systematically investigated, and the process parameters of microwave roasting, alkaline leaching and flotation were optimized. Based on experimental results, grinding efficiency, flotation recovery, and comprehensive analyses of XRD, SEM-EDS, and Zeta potential, the regulatory mechanism of microwave roasting on the phase composition, microstructure, and phase boundary characteristics of titanium-bearing molten slag was clarified. The results show that the optimal microwave roasting parameters are as follows: particle size of 1–5 mm, microwave power of 2400 W, roasting in a corundum crucible, and heat preservation at 900 ℃ for 20 min. Under these conditions, the proportion of ground particles finer than 74 μm increases from 63% for the raw slag to 96%, which significantly improves the mineral dissociation efficiency. Microwave roasting generates thermal stress cracks via selective heating, which weakens the interfacial bonding strength between anosovite, magnesia-alumina spinel and titanaugite, thereby providing favorable conditions for the subsequent efficient separation of titanium-bearing phases. The optimal alkaline leaching condition is a NaOH concentration of 20% for 1 h. The best flotation performance is achieved at a slurry pH of 6 and a sodium oleate collector concentration of 30 mg/L. After treatment by the combined microwave roasting–alkaline leaching–flotation process, the anosovite content and recovery rate of flotation concentrates reach 94.2% and 85.4%, which are 38.2% and 36.1% higher than those of the raw slag treated by the same process, respectively. This study provides an effective and feasible technical route for the efficient enrichment and utilization of titanium resources from titanium-bearing molten slag.
  • loading
  • [1]
    LONG Y, ZHANG X J, LI S L, et al. Study on influencing factors of TiC preparation by high-temperature carbonization of titanium-bearing blast furnace slag[J]. Journal of Chongqing University of Technology (Natural Science), 2017, 31(8): 93-97,119. (龙雨, 张新建, 李书兰, 等. 含钛高炉渣高温碳化制备TiC影响因素研究[J]. 重庆理工大学学报(自然科学), 2017, 31(8): 93-97,119. doi: 10.3969/j.issn.1674-8425(z).2017.08.015

    LONG Y, ZHANG X J, LI S L, et al. Study on influencing factors of TiC preparation by high-temperature carbonization of titanium-bearing blast furnace slag[J]. Journal of Chongqing University of Technology (Natural Science), 2017, 31(8): 93-97,119. doi: 10.3969/j.issn.1674-8425(z).2017.08.015
    [2]
    PIAO R X, MA L, YANG S L, et al. Research on application technical route of titanium slag prepared by direct reduction and smelting separation of vanadium-titanium iron concentrate[J]. Iron Steel Vanadium Titanium, 2017, 38(6): 13-22. (朴荣勋, 马兰, 杨绍利, 等. 钒钛铁精矿直接还原熔分钛渣应用技术路线研究[J]. 钢铁钒钛, 2017, 38(6): 13-22. doi: 10.7513/j.issn.1004-7638.2017.06.003

    PIAO R X, MA L, YANG S L, et al. Research on application technical route of titanium slag prepared by direct reduction and smelting separation of vanadium-titanium iron concentrate[J]. Iron Steel Vanadium Titanium, 2017, 38(6): 13-22. doi: 10.7513/j.issn.1004-7638.2017.06.003
    [3]
    ZHANG Q S, GAO L K, CHEN X M, et al. Research progress of titanium extraction technology from titanium-bearing blast furnace slag[J]. Chemical Minerals and Processing, 2023, 52(12): 28-36. (张青松, 高利坤, 陈晓鸣, 等. 含钛高炉渣提钛技术研究进展[J]. 化工矿物与加工, 2023, 52(12): 28-36. doi: 10.16283/j.cnki.hgkwyjg.2023.12.005

    ZHANG Q S, GAO L K, CHEN X M, et al. Research progress of titanium extraction technology from titanium-bearing blast furnace slag[J]. Chemical Minerals and Processing, 2023, 52(12): 28-36. doi: 10.16283/j.cnki.hgkwyjg.2023.12.005
    [4]
    FARZANEH V, FERESHTEH R, RASOULK N. Recovery of titanium from blast furnace slag[J]. Industrial & Engineering Chemistry Research, 2013, 52(4): 1723-1730. doi: 10.1021/ie301837m
    [5]
    HUANG X L, ZHONG S, TANG S Y, et al. Preparation of high-purity rutile titanium dioxide by hydrochloric acid leaching of water-quenched titanium-bearing blast furnace slag[J]. Iron Steel Vanadium Titanium, 2023, 44(3): 23-32. (黄先良, 钟山, 唐思扬, 等. 盐酸法浸出水淬含钛高炉渣制备高纯金红石型二氧化钛[J]. 钢铁钒钛, 2023, 44(3): 23-32. doi: 10.7513/j.issn.1004-7638.2023.03.004

    HUANG X L, ZHONG S, TANG S Y, et al. Preparation of high-purity rutile titanium dioxide by hydrochloric acid leaching of water-quenched titanium-bearing blast furnace slag[J]. Iron Steel Vanadium Titanium, 2023, 44(3): 23-32. doi: 10.7513/j.issn.1004-7638.2023.03.004
    [6]
    ZHOU X J, ZHAO H G, WANG Q, et al. Study on acidolysis behavior of titanium-bearing blast furnace slag[J]. Light Metals, 2016(6): 40-43, 49. (周雪娇, 赵红光, 王桥, 等. 含钛高炉渣酸解行为研究[J]. 轻金属, 2016(6): 40-43, 49.

    ZHOU X J, ZHAO H G, WANG Q, et al. Study on acidolysis behavior of titanium-bearing blast furnace slag[J]. Light Metals, 2016(6): 40-43, 49.
    [7]
    WU S X, LIU Y Z, DONG S F, et al. Preparation of anatase titanium dioxide for coatings from Panzhihua smelting separation slag by sulfuric acid method[J]. Paint & Coatings Industry, 1985(5): 19-22. (吴叔娴, 刘幼璋, 董少峰, 等. 攀枝花熔分渣硫酸法制涂料用锐钛型二氧化钛[J]. 涂料工业, 1985(5): 19-22.

    WU S X, LIU Y Z, DONG S F, et al. Preparation of anatase titanium dioxide for coatings from Panzhihua smelting separation slag by sulfuric acid method[J]. Paint & Coatings Industry, 1985(5): 19-22.
    [8]
    YANG Y, LI Y, GUO M, et al. Selective enrichment of Ti element and phase transformation law of MgAl2O4 during alkaline melting of titanium-bearing electric furnace smelting separation slag[J]. Chinese Journal of Engineering Science, 2015, 37(1): 78-85. (杨洋, 李杨, 郭敏, 等. 含钛电炉熔分渣碱熔过程中Ti元素的选择性富集及MgAl2O4的物相转化规律[J]. 工程科学学报, 2015, 37(1): 78-85.

    YANG Y, LI Y, GUO M, et al. Selective enrichment of Ti element and phase transformation law of MgAl2O4 during alkaline melting of titanium-bearing electric furnace smelting separation slag[J]. Chinese Journal of Engineering Science, 2015, 37(1): 78-85.
    [9]
    YANG F. Study on preparation of high-grade titanium-rich material from titanium slag[D]. Shenyang: Northeastern University, 2014. (杨帆. 由钛渣制备高品位富钛料的研究[D]. 沈阳: 东北大学, 2014.

    YANG F. Study on preparation of high-grade titanium-rich material from titanium slag[D]. Shenyang: Northeastern University, 2014.
    [10]
    MA H, CHEN T J, YUAN Y Z. Phase and microstructure changes during microwave magnetization roasting of specularite[J]. Iron Steel Vanadium Titanium, 2015, 36(4): 128-133. (马浩, 陈铁军, 袁益忠. 镜铁矿微波磁化焙烧过程物相与微观结构变化[J]. 钢铁钒钛, 2015, 36(4): 128-133. doi: 10.7513/j.issn.1004-7638.2015.04.023

    MA H, CHEN T J, YUAN Y Z. Phase and microstructure changes during microwave magnetization roasting of specularite[J]. Iron Steel Vanadium Titanium, 2015, 36(4): 128-133. doi: 10.7513/j.issn.1004-7638.2015.04.023
    [11]
    WANG X Y, ZHANG W, XING H W, et al. Effect of composite dephosphorization agent on microwave roasting process of high-phosphorus iron ore[J]. Iron Steel Vanadium Titanium, 2016, 37(6): 109-112,119. (王晓远, 张伟, 邢宏伟, 等. 复合脱磷剂对微波焙烧高磷铁矿过程的影响[J]. 钢铁钒钛, 2016, 37(6): 109-112,119. doi: 10.7513/j.issn.1004-7638.2016.06.020

    WANG X Y, ZHANG W, XING H W, et al. Effect of composite dephosphorization agent on microwave roasting process of high-phosphorus iron ore[J]. Iron Steel Vanadium Titanium, 2016, 37(6): 109-112,119. doi: 10.7513/j.issn.1004-7638.2016.06.020
    [12]
    LI Y, LEI Y, PENG J H, et al. Experimental study on microwave reduction of titanium concentrate activated by ball milling[J]. Iron Steel Vanadium Titanium, 2010, 31(4): 7-11. (李雨, 雷鹰, 彭金辉, 等. 钛精矿球磨活化微波还原试验[J]. 钢铁钒钛, 2010, 31(4): 7-11.

    LI Y, LEI Y, PENG J H, et al. Experimental study on microwave reduction of titanium concentrate activated by ball milling[J]. Iron Steel Vanadium Titanium, 2010, 31(4): 7-11.
    [13]
    HUANG M Y, PENG J H, ZHANG S M, et al. A new process for preparing titanium-rich material by microwave heating reduction of titanium concentrate[J]. Iron Steel Vanadium Titanium, 2005, 26(3): 24-28. (黄孟阳, 彭金辉, 张世敏, 等. 微波加热还原钛精矿制取富钛料新工艺[J]. 钢铁钒钛, 2005, 26(3): 24-28. doi: 10.3969/j.issn.1004-7638.2005.03.006

    HUANG M Y, PENG J H, ZHANG S M, et al. A new process for preparing titanium-rich material by microwave heating reduction of titanium concentrate[J]. Iron Steel Vanadium Titanium, 2005, 26(3): 24-28. doi: 10.3969/j.issn.1004-7638.2005.03.006
    [14]
    AI L Q, ZHANG Y L, ZHU Y H. Study on dephosphorization of converter steel slag by microwave carbothermal reduction[J]. Iron Steel Vanadium Titanium, 2015, 36(6): 63-67. (艾立群, 张彦龙, 朱祎姮. 微波碳热还原转炉钢渣脱磷研究[J]. 钢铁钒钛, 2015, 36(6): 63-67.

    AI L Q, ZHANG Y L, ZHU Y H. Study on dephosphorization of converter steel slag by microwave carbothermal reduction[J]. Iron Steel Vanadium Titanium, 2015, 36(6): 63-67.
    [15]
    LEI Y, LI Y, PENG J H, et al. Microwave carbothermal reduction of Panzhihua low-grade titanium concentrate[J]. Iron Steel Vanadium Titanium, 2015, 36(6): 1-6. (雷鹰, 李雨, 彭金辉, 等. 微波碳热还原攀枝花低品位钛精矿[J]. 钢铁钒钛, 2010, 31(4): 1-6.

    LEI Y, LI Y, PENG J H, et al. Microwave carbothermal reduction of Panzhihua low-grade titanium concentrate[J]. Iron Steel Vanadium Titanium, 2015, 36(6): 1-6.
    [16]
    WEI W, CHEN X W, ZONG Z Y, et al. Study on the electromagnetic-thermal-mechanical coupling damage of concrete under microwave irradiation[J]. Journal of Building Engineering, 2024, 98: 111061. doi: 10.1016/j.jobe.2024.111061
    [17]
    GLOWNIAN S, SZCZĘSNIAK B, CHOMA J, et al. Advances in microwave synthesis of nanoporous materials[J]. Adv Mater, 2021, 33(48): e2103477. doi: 10.1002/adma.202103477
    [18]
    CHARIKINYA E, FULLER M E, FORBES D V. X-ray computed tomography visualisation and quantification of microwave induced cracks in particles[J]. Minerals Engineering, 2010, 23(13): 1161-1168.
  • 加载中

Catalog

    通讯作者: 陈斌, bchen63@163.com
    • 1. 

      沈阳化工大学材料科学与工程学院 沈阳 110142

    1. 本站搜索
    2. 百度学术搜索
    3. 万方数据库搜索
    4. CNKI搜索

    Figures(13)  / Tables(3)

    Article Metrics

    Article views (49) PDF downloads(16) Cited by()
    Proportional views
    Related

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return